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Transfer Point Upgrades – raising Throughput, reducing Dust and Spillage
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A Fundamental Approach to Belt Feeder Loads – How to assess loads on Feeders, (practically)
Review of Raw Material Stacking and Reclamation Methods
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Metallurgy
Article Teaser - Steel Plant  teaser
Article Teaser - 2024 11 22 fexco  teaser
Case Study

Korn Recycling opts for Flexco Secondary Belt Cleaners with Finger Segments

Korn Recycling, based in Germany’s Swabian Alb region, runs one of the world’s most modern plants for sorting industrial waste and processing refuse-derived fuel. Recently it equipped the conveyor belt system in its mobile processing line with a new belt cleaner with finger segments from Flexco …read more
bulk solids handling Journal
Article Teaser - wp 1024
Research Paper

Pipe Conveyor Test Rigs: Design, Application and Test Results - Part B

This paper is part of a publication series devoted to an overview of the existent pipe conveyor test rig designs with respect to the obtained contact forces. There are three parts: Parts A and B are devoted to the static test rig configurations, and Part C – is devoted to dynamic measurements. The…read more
bulk solids handling Journal
Article Teaser - wp 1013
Research Paper

Pipe Conveyor Test Rigs: Design, Application and Test Results - Part C

This paper is a third part of a publication series devoted to an overview and design analysis of the existent pipe conveyor test rigs with respect to the obtained contact forces. The first two Parts A and B discuss static test rigs configuration, Part C is devoted to dynamic measurements. Particular…read more
bulk solids handling Journal
Article Teaser - wp 1091
Technical Article

Eyes on Air Cannon Nozzles – Maximizing Air Cannon Performance through Nozzle Research

Well known for some 40 years, air cannons are a decisive element for the handling of fine-grained and coarse bulk materials. Due to a further improved design process the nozzles can now easily be tailored to suit specific accumulation problems. read more
bulk solids handling Journal
Article Teaser - wp 1070
Research Paper

Application of FEM Analysis for Development of a Pipe Conveyor Test Stand

A test stand was designed to study the behaviour of the belt material and to determine the forces exerted at the idler housings of a pipe conveyor. To predict the forces working within the belt during the pipe-forming process and the reaction of the belt material a model was prepared using Finite El…read more
bulk solids handling Journal
Article Teaser - wp 1132
Case Study

Dump the Ore! Fast Unloading of Iron Ore transported by Rail

Unit trains are in common use when it comes to in-land transport of bulk solids over great distances. To keep the pace of transport, fast unloading is of paramount interest. How to afford fast unloading is described hereafter. read more
bulk solids handling Journal
Article Teaser - wp 1110
Research Paper

Determination of the Bulk Flexure Resistance via coupled FEM-DEM Simulation

The bulk material on a belt conveyor deforms itself due to the run through idler stations. The deformation results in energy losses which are summarised in the bulk solid flexure resistance. The right understanding of the interaction between bulk material and idler stations is important for the pred…read more
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bulk solids handling Journal
Article Teaser - wp 1144
Case Study

Clean and long-lasting Conveyors – Slider Cradles designed to reduce Conveyor Spillage and Belt Wear

Belt loading and material transfer point, resp., are prone to increased spillage and wear, due to the impact of the falling material and its settling. Newly developed slider cradles minimise these undesirable effects. read more
bulk solids handling Journal
Article Teaser - wp 1182
White Paper

How to Convey Hot Stuff – Steel Apron Conveyor for Transport of hot Bulk Solid Materials

Steel apron conveyors are heavy duty conveyors especially for high temperature bulk materials. In the following some design specifications for a long lasting, failure free operation of such systems are presented by means of a newly developed system. read more
bulk solids handling Journal
Article Teaser - wp 1172
Case Study

Valuables covered for Environmental Protection – Domes over the 7th Largest Copper and Moly Development

Keeping the environment safe from impacts of stored copper ores as well as minimising material losses due to deflation were the main reasons for building two storage domes at a newly developed copper and molybdenum mine in Northern Chile. read more
bulk solids handling Journal
Article Teaser - wp 1266
White Paper

Baking Powder from Coke – New Process for Eco-friendly Conversion of Process Gases

In a new process developed in cooperation between ThyssenKrupp and Berlin Technical University coke oven gas, a by-product from the production of coke, can be converted into marketable products such as fertilizers or chemical propellants. read more
bulk solids handling Journal
Article Teaser - wp 1316
Case Study

No Harm to the Environment – Pipe Conveyor ensures dust-free Transportation of Ore Concentrates

Transportadora Callao S.A., the logistics operator of a special cargo terminal in the port of Callao, Peru, relies on a Beumer Group pipe conveyor for the transportation of zinc, copper and lead concentrates of different mining companies from the warehouse to the terminal. read more
bulk solids handling Journal
Article Teaser - wp 1344
Case Study

Conveying Ammonium Sulfate – Van Beek Screw Conveyors fit within DSM’s new Plant in Geleen

In the new state-of-the-art ammonium sulfate plant that DSM is building in Geleen there will be as many as 17 Van Beek screw conveyor systems. These conveyor systems play an important part in the production of ammonium sulfate. read more
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bulk solids handling Journal
Article Teaser - wp 1340
Case Study

Whipped into Shape – Concrete Mixing Plant Relieves Pressures with Silo Cleaning Service

When their silo walls bulged due to increased internal stresses, which resulted from material build-up within the silo, a North American Ready Mix Concrete plant looked for a possibility to empty the silos without the need to enter them. read more
bulk solids handling Journal
Article Teaser - wp 1363
White Paper

Checking a Belts Intactness – Surface Scanner Makes Conveyor Belt Damage Visible

Belt conveyors are the lifeline of many bulk materials handling operations. Therefore, their con­tinuous availability is of paramount importance. To help operators keep their systems running, Contitech offers a variety of inspection systems that present the conveyor belts actual state. read more
bulk solids handling Journal
Article Teaser - wp 1377
Case Study

Ensuring Gypsum Quality – Controlling of the Gypsum Production at E.ON’s MPP3

.ON operate a modern coal- and biomass-fired power plant in the Maasvlakte port area in Rotterdam. The necessary desulphurisation is steadily controlled to produce a saleable gypsum product. Its product quaility is monitored via moisture measurement. read more
bulk solids handling Journal
Article Teaser - wp 1404
White Paper

Improving Abrasion Resistance – Uses of Engineered Cast Polyurethane in Bulk Materials Handling

Wear is a major problem in the handling of bulk solid and powder materials, mainly in areas where impact and/or sliding contact occurs. Various materials were developed to reduce the effects of wear, the latest ones being made from (poly)urethanes. read more
bulk solids handling Journal
Article Teaser - wp 1414
Technical Article

Destruction of Belt Bottom Covers – Conveyor Belt Bottom Cover Failure from Idlers and Pulleys

Excessive wear on the belt bottom cover resulting from improper idler arrangement and ceramic pulley lagging can lead to early belt failure and unplanned downtime. This paper discusses several failure modes and related field examples. read more
bulk solids handling Journal
Article Teaser - wp 1449
White Paper

Conveying the Ore straight up and out: An Alternative to Truck Transport

The standard for transporting ore out of an open-pit mine is by utilising trucks on a winding ramp. When keeping an eye on transportation cost as well as on safety matters, a belt conveyor may be an attractive alternative, especially if it is combined with state-of-the-art ropeway technology, as pre…read more
Parker Hannifin Banner
bulk solids handling Journal
Article Teaser - wp 1479
Technical Article

Design vs. Actual – Comparison of Design and Measurement Data of a 12.4 km Overland Conveyor

his paper gives feedback on the difference between results expected at the design stage with those obtained from actual field measurements on a long overland conveyor after commissioning. The challenges faced during the project execution, risks identified and the mitigation thereof are also discusse…read more
bulk solids handling Journal
Article Teaser - wp 1522
White Paper

Improve your Size Reduction: Expect More from your Horizontal Shaft Impactor

Horizontal Shaft Impactors (HSI) were first implemented in the midst of the last century. Since then they have taken over the size reduction process in many industries. Here’s why, and how. read more
bulk solids handling Journal
Article Teaser - wp 1529
Case Study

Less Spillage – less Costs! Conveyor Upgrade tackles Dust and Spillage at Coeur Rochester Mine

After almost 30 years of utilization, a North-American Silver- and Gold-Mine took action together with specialists of Martin Engineering to update its conveyor system with improvements regarding safety, spillage reduction, endurance and efficiency. read more
bulk solids handling Journal
Article Teaser - wp 1544
White Paper

Considerations about the Cost of Conveyor Belting: Discussing re-evaluated Conveyor Belt Safety Factors

A new generation of conveyor belts and belt monitoring technology reduces conveyor belt capital and operating costs by using lower belt strengths than previously thought possible. Key factors are improvements in splice performance, energy efficient rubbers and real-time belt condition surveillance s…read more
bulk solids handling Journal
Article Teaser - wp 1566
White Paper

Power from the Belt: A new Technology generates electrical Power from Conveyor Belt Energy

Running auxiliary power on long belt conveyors can be both complicated and costly, requiring expensive labor and oversized cables to accommodate the inevitable voltage drop over long runs, as well as transformers, conduit and other components. read more
bulk solids handling Journal
Article Teaser - wp 1561
Technical Article

Aramid in Conveyor Belts for Extended Lifetime, Energy Savings and Environmental Effects

In addition to textile and steelcord reinforcements for conveyor belts, Aramid can be found in numerous applications, mainly due to its heat and corrosion resistance. But it can also help reduce installation costs, energy usage and, thus, the carbon footprint. read more
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