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Fraunhofer IKTS operates World's first Flameless High-Temperature Powder Synthesis Plant

Edited by mhd on 1. Jul. 2021
Binzen, Germany

Ceramic high-performance materials play a fundamental role in almost all forward-looking industries: mechanical engineering, automotive engineering, electronics, energy, biotechnology and medical technology are just some of the sectors in which IKTS conducts research. For the production of application-specific oxide nanopowders, the researchers now use the powder synthesis technology of plant manufacturer Glatt to produce powders on a kilogram scale (funded by the Thüringer Aufbaubank (TAB), FKZ: 2017 FGI 0038 and co-financed with ERDF).

The technology combines spray drying and spray calcination processes, and enables the precise design of new powder types with precisely adjusted properties in a pulsating gas flow. A reactor heater was installed in the Glatt ProAPP synthesis reactor, which ensures a constant gas temperature of up to 1300°C throughout. This powder synthesis process makes it possible to specifically define the phase state, morphology, grain size and grain size distribution of the primary particles, and produce them to a consistently high quality.

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