Level & Pressure Monitoring & Safety Components
Level & Pressure Monitoring & Safety Components
VHS - Membrane Pressure Relief Valves
VHS Pressure Relief Valves are the last safety net when abnormal pressure conditions endanger the silo structure. This is why sudden excess or suction pressure inside the silo must be dealt with instantly. Even though ideally a VHS Pressure Relief Valve should never have to go into action, it must be efficient and reliable if needed.
Description
VHS Pressure Relief Valves consist of a cylindrically shaped metal body with clamp connection spigot to the silo, an exhaust outlet spout for duct connection, an elastic diaphragm able to re-establish pressure balance instantaneously, a counterweight kit to keep the Valve closed under normal conditions, and a weather protection cover.
Function
For some time, tighter safety regulations in industrialized countries have ensured stricter enforcement of rules regarding the safeguarding of silos and bins against excess and negative pressure. There is no question that other countries will have to follow this example.
The counterweight-loaded VHS-type Pressure Relief Valve has one decisive advantage over the other type manufactured by WAM®, the VCP. Due to the moment of inertia of the helical springs on the VCP, pressure balance is re-established extremely quickly but not instantaneously.
The VHS, on the other hand, does the job in real time. Through an interplay of pressure on different surface areas on both sides of a diaphragm fitted inside the valve housing, perfect pressure balance is achieved. In the event of excess pressure this interaction enables air from inside the silo to flow back into the atmosphere; in case of suction pressure the air penetrates from the atmosphere into the silo.
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Silo Safety Components
Silo Safety Components
WAMGROUP associates TOREX® have developed a Silo Safety System that consists of various components. The system ensures problem-free plant operation especially during the silo filling procedure by tanker.
KCS - Silo Safety System
VHS Pressure Relief Valves are the last safety net when abnormal pressure conditions endanger the silo structure. This is why sudden excess or suction pressure inside the silo must be dealt with instantly. Even though ideally a VHS Pressure Relief Valve should never have to go into action, it must be efficient and reliable if needed.
Description
The KCS Silo Safety System for the safeguarding of silos consists of a central electronic monitoring and control unit which manages a series of silos and a component kit including, in the basic version one power panel for each silo, a silo pipe connection, a pinch valve, a tanker coupling with the filling pipe, a maximum level indicator, a differential pressure switch or electronic pressure meter, a pressure gauge for the venting filter, a pressure relief valve, and an audible alarm.
Function
The KCS Silo Safety System can be used for silos which are filled by tanker with powders or granular materials.
Damage to the silo or its accessories is most likely during the operation of filling from tankers. This is due to the risk of overfilling or excess pressurisation.
The KCS system, supplied in component form, prevents both overfilling and excess pressurisation, thus avoiding damage to the silo, to the venting filter or other accessories, and reducing the risk of dust emission into the atmosphere.
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Pneumatic Conveying System Components
Pneumatic Conveying System Components
WAMGROUP have developed a comprehensive range of Pneumatic Conveying System Components.
TOREX® manufacture Blow-Through Rotary Valves (see Rotary Valves & Feeders), Diverter Valves, and Pinch Valves.
The Valve Division of WAM® offer innovative Pipe Elbows.
BLOBOY® - Pneumatic Conveying System for Dry Premixed Building Materials
Description
BLOBOY® is an independent pneumatic conveying system, suitable for conveying premixed building materials, stored inside gravity-fed silos to the mixer (or plaster sprayer) situated nearby in the application area. Once started up, the system can work independently, always ensuring supply of material to the mixer (plaster sprayer), limiting the labour necessary at the jobsite to the minimum thanks to the electric panel especially designed to power and interact with a level indicator fitted on the hood of the mixer (or plaster sprayer) hopper.
The system can work in complete autonomy and safety since it is provided with a pre-calibrated relief valve; this ensures the maximum pressure limit the system can reach, even in case of blocking of the conveyor system.
Function
The dry premixed material extracted from the silo fills the transporter unit. After the pressure relief valve has closed, the material is transferred by the air flow generated by the compressor into the mixing machine where water is added to produce wet mortar ready for use. The settable pressure switch controls the pressure inside the conveying line and cuts the conveying cycle in case of plugging. The safety valve always guarantees the safety of the operator.
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Pneumatic Conveying System Components
Pneumatic Conveying System Components
EXTRABEND® - Anti-Wear Elbows
The objective of solving the problem of material wear in pneumatic conveying systems for powders and granular materials has been the engine that drove WAM® to develop a range of components that satisfy virtually all user requirements. Today WAM® offers Pipe Elbows that can be used for various industrial applications in which pneumatic conveying is an important issue, as in building, foods and plastics processing, to name but a few.
Description
EXTRABEND® is a short radius Pipe Elbow that is inserted as a link in pneumatic conveying ducts. The Pipe Elbow is a one-piece SINT® engineering polymer cast. Its special geometry enables the diversion of the conveyed material at minimum wear due to a dead zone at the point of diversion.
Function
The patented EXTRABEND® Pipe Elbow offers a substantially innovative geometry suitable to reduce wear during operation in all types of dilute phase pneumatic conveying systems.
The body cavity next to the point of diversion generates an internal material turbulence which protects the Elbow from wear caused by the material travelling through the duct.
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Mixers, Blenders, Conditioners, Granulators
Mixers, Blenders, Conditioners, Granulators
Since the early 1980s WAM® has been involved in mixing technology.
The mixers of the MAP® Division are made to measure from standardized modular components, aimed at the relevant task. The high quality of MAP® solutions originates from profound know-how in process technology, from individual tuning of the mixer components in compliance with the product, as well as from selection of specific materials in connection with the latest technology in manufacturing.
In 1998 the SINTSCREW® Division was the first manufacturer worldwide to introduce non-stick anti-wear SINT® engineering polymer composites developed at the Company's own R&D department for production of continuous dry premixed mortar mixers, leading the market towards a more efficient way of operating in this sector. The benefits found there were soon transferred to dust conditioners in other industries.
Today the SINTSCREW® Division offers a vast range of mixers and conditioners for different types of powders and applications: from dry premixed mortar or wall plasters to asphalt production, from foundry filter dust to porcelain in the ceramics industry, and in general, for all types of dust that allow moistening for recovery or disposal.
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Mixers, Blenders, Conditioners, Granulators
Mixers, Blenders, Conditioners, Granulators
CLAYGRAN® - Conditioners for Ceramic Dust
Description
The CLAYGRAN® Dust Conditioner consists of a carbon steel tubular housing with SINT® engineering polymer liner, a combined feeder screw/mixing shaft entirely manufactured in SINT® engineering polymer, one vertical inlet and a flush outlet in SINT®, a liquid supply point in the conditioning section, a drive unit with integrated adjustable shaft sealing unit.
Function
The CLAYGRAN® Dust Conditioner represents the most advantageous solution to the problem of elimination/disposal of dust from filtration in ceramics processing plants. Due to its particular technical features, to the innovative construction materials and quick processing time, CLAYGRAN® is suitable for both batch and continuous heavy-duty processes. Consult us for checking compatibility with the product you would like to condition.
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Mixers, Blenders, Conditioners, Granulators
Mixers, Blenders, Conditioners, Granulators
DUSTFIX® - Dust Conditioners
Description
The DUSTFIX® Dust Conditioner consists of a carbon steel tubular casing with SINT® engineering polymer liner, a combined feeder screw/mixing shaft entirely manufactured in SINT® engineering polymer, one vertical inlet and a flush outlet in SINT®, a liquid supply point in the conditioning section, a drive unit with integrated adjustable shaft sealing unit.
Function
In terms of function and economy, the DUSTFIX® Dust Conditioner is the ideal machine for the evacuation, conditioning and disposal of industrial dust. Due to its particular technical features, the use of innovative SINT® engineering polymers and extremely short processing time, DUSTFIX® is suitable for continuous duty.
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Mixers, Blenders, Conditioners, Granulators
Mixers, Blenders, Conditioners, Granulators
MESC / MESC-UM - Continuous Twin Shaft Paddle Mixers
Description
MESC-type Twin Shaft Paddle Mixers (MESC-UM as conditioner with liquid injection) are equipped with two parallel counter-rotating intermeshing paddle shafts. The adjustable angle of inclination of the mixing paddles allows perfect adaptation to the different characteristics of the materials and to the requirements of the mixing process.
Function
MESC-type Twin Shaft Paddle Mixers are used for mixing of powders, sludge granulation and neutralization, as well as for the conditioning of powders (dust), ashes, or sludge
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Mixers, Blenders, Conditioners, Granulators
Mixers, Blenders, Conditioners, Granulators
MINI-WETMIX® - Mortar Mixers for Small Silos
Description
Like its big brother WETMIX®, The MINI-WETMIX® Continuous Dry Premixed Mortar Mixer consists of a carbon steel tubular casing with SINT® engineering polymer liner, a combined feeder screw/mixing shaft entirely manufactured in SINT® engineering polymer, one vertical inlet and a flush outlet in SINT®, a quick release inspection hatch beneath the inlet, a liquid supply point in the mixing section, and a drive unit with integrated adjustable shaft sealing unit.
Function
MINI-WETMIX® is a compact continuous mixer for dry premixed mortars and wall plasters. The mixer is flood-fed by a small silo or hopper (2 ¿ 6 m3 max.) through gravity. The dry premixed material is extracted from the silo and transferred by the feeder screw into the mixing zone where water is added to produce wet mortar ready for use. This mixer is ideal for restoring applications where only minimum space is available. The SINT® engineering polymer enables daily washing of the mixer in only two minutes.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
The SPECO® Division of WAM® has been specializing in Wastewater Treatment Equipment development and manufacturing since the 1970s.
Initially producing only Archimedes Screw Pumps, SPECO® has progressively grown in expertise and now has within her portfolio the extensive WASTEMASTER® range that provides the complete mechanical effluent pre-treatment: conveying, elevating, screening, de-watering and compacting, de-gritting and de-greasing.
SPECO® also offers a range of compact WASTEMASTER® pre-treatment stations that combine the above-mentioned functions in a single unit.
Apart from municipal waste, SPECO® has developed special equipment that deals with the mechanical solids-liquid separation of waste in various industries. To name but a few:
- PAUNCHPRESS® deals with rumen in cattle abattoirs
- POULTSCREEN® is a special screw screen for poultry feathers
- HAIRSCREEN® disposes of hair in tanneries
- GRITSEP® and DRYJECT® have been specially developed for paper mills
The Conveyor Division of WAM®, on the other hand, offers the CONSEP® Concrete Reclaimer for recycling of sand and aggregates in concrete batching plants.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
The SPECO® Division of WAM® has been specializing in Wastewater Treatment Equipment development and manufacturing since the 1970s.
Initially producing only Archimedes Screw Pumps, SPECO® has progressively grown in expertise and now has within her portfolio the extensive WASTEMASTER® range that provides the complete mechanical effluent pre-treatment: conveying, elevating, screening, de-watering and compacting, de-gritting and de-greasing.
SPECO® also offers a range of compact WASTEMASTER® pre-treatment stations that combine the above-mentioned functions in a single unit.
Apart from municipal waste, SPECO® has developed special equipment that deals with the mechanical solids-liquid separation of waste in various industries. To name but a few:
- PAUNCHPRESS® deals with rumen in cattle abattoirs
- POULTSCREEN® is a special screw screen for poultry feathers
- HAIRSCREEN® disposes of hair in tanneries
- GRITSEP® and DRYJECT® have been specially developed for paper mills
The Conveyor Division of WAM®, on the other hand, offers the CONSEP® Concrete Reclaimer for recycling of sand and aggregates in concrete batching plants.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
CONSEP® - Concrete Reclaimers
Description
CONSEP® is a Concrete Reclaimer used in ready-mixed concrete batching plants for recycling concrete washed out from truck mixers and in pre-cast concrete batching plants for recovery of concrete from the moulds.
Function
The solid aggregate particles (sand and gravel) having a particle size larger than 0.3mm (0.01 in) are separated from the wastewater by an inclined heavy-duty screw.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
CONSEP® - Concrete Reclaimers
Description
CONSEP® is a Concrete Reclaimer used in ready-mixed concrete batching plants for recycling concrete washed out from truck mixers and in pre-cast concrete batching plants for recovery of concrete from the moulds.
Function
The solid aggregate particles (sand and gravel) having a particle size larger than 0.3mm (0.01 in) are separated from the wastewater by an inclined heavy-duty screw.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
CPS - Screw Compactors
Description
GCP is a Screw Screen that consists of a screen basket, a conveyor screw, and a compaction section. GE is almost identical with GCP but misses the compaction section. It is suitable for applications where screenings may not or cannot be compacted.
Function
The process starts in the screen that holds back solids only. The internal part of the screen is continuously cleaned by brushes fixed on the outside diameter of the flighting. As the water runs through the screen the shaftless spiral conveys the solids up towards the compaction module where the material is further de-watered. Depending to the material properties, screenings can be reduced by more than 50% of their original volume.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
CPS - Screw Compactors
Description
GCP is a Screw Screen that consists of a screen basket, a conveyor screw, and a compaction section. GE is almost identical with GCP but misses the compaction section. It is suitable for applications where screenings may not or cannot be compacted.
Function
The process starts in the screen that holds back solids only. The internal part of the screen is continuously cleaned by brushes fixed on the outside diameter of the flighting. As the water runs through the screen the shaftless spiral conveys the solids up towards the compaction module where the material is further de-watered. Depending to the material properties, screenings can be reduced by more than 50% of their original volume.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
GRITSEP® - Grit Separators
Description
GRITSEP® DS Grit Classifiers consist of an inclined screw conveyor with a large volume hopper including an inlet spout and a water outlet spout, a shaftless screw housed in a trough, a low-friction anti-wear trough liner, a trough cover, an outlet spout for solid particles, and a drive unit mounted at the outlet end.
Function
Water to be cleaned flows through the inlet spout of the GRITSEP® Grit Classifier into the decantation hopper where sedimentation of the solid particles is taking place. The low screw rotation speed improves sedimentation and sees to conveying and discharging of de-watered material through the upper outlet. Cleaned water exits through the lateral hopper discharge spout.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
GRITSEP® - Grit Separators
Description
GRITSEP® DS Grit Classifiers consist of an inclined screw conveyor with a large volume hopper including an inlet spout and a water outlet spout, a shaftless screw housed in a trough, a low-friction anti-wear trough liner, a trough cover, an outlet spout for solid particles, and a drive unit mounted at the outlet end.
Function
Water to be cleaned flows through the inlet spout of the GRITSEP® Grit Classifier into the decantation hopper where sedimentation of the solid particles is taking place. The low screw rotation speed improves sedimentation and sees to conveying and discharging of de-watered material through the upper outlet. Cleaned water exits through the lateral hopper discharge spout.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
SEPCOM® - Solids-Liquid Separator
Description
SEPCOM® is a machine composed by a feed device (feeding hopper or a compensator tank depending on whether the material is conveyed mechanically or pumped), a separator casing including a screw conveyor and a cylindrical screen, a compacted solid material outlet module and one or two separated liquid outlets. The drive unit and the basement complete the machine.
Function
SEPCOM® is a solids-liquid separating machine including a screw conveyor. Using both principles of separation, by gravity and by mechanical pressing, the machine is designed to separate the liquid phase from the solid phase in a wide range of substances such as sludge, sewage, manure, solids-liquid mixtures, vegetables, processing waste and others, where the percentage of liquid inside the solid may be considerably different.
The separated solid and liquid phases can be handled in an easier and cheaper way. In some sectors this can even become a source of income.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
SEPCOM® - Solids-Liquid Separator
Description
SEPCOM® is a machine composed by a feed device (feeding hopper or a compensator tank depending on whether the material is conveyed mechanically or pumped), a separator casing including a screw conveyor and a cylindrical screen, a compacted solid material outlet module and one or two separated liquid outlets. The drive unit and the basement complete the machine.
Function
SEPCOM® is a solids-liquid separating machine including a screw conveyor. Using both principles of separation, by gravity and by mechanical pressing, the machine is designed to separate the liquid phase from the solid phase in a wide range of substances such as sludge, sewage, manure, solids-liquid mixtures, vegetables, processing waste and others, where the percentage of liquid inside the solid may be considerably different.
The separated solid and liquid phases can be handled in an easier and cheaper way. In some sectors this can even become a source of income.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
TSB - Combined Mechanical Effluent Pre-treatment Plants for Septic Tanks
Description
The TSB Combined Mechanical Effluent Pre-treatment Plant carries out up different processes: de-watering and compaction of screened solid waste, separation of sand and removal of floating greasy matter.
Function
The sewage from cesspool tanks / interceptors or industrial plants collected by special tankers, has to be pre-treated before it can be introduced into any kind of purification system. This treatment removes solids, sand and greasy matter that is present in the sewage to avoid overloading of the system.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
TSB - Combined Mechanical Effluent Pre-treatment Plants for Septic Tanks
Description
The TSB Combined Mechanical Effluent Pre-treatment Plant carries out up different processes: de-watering and compaction of screened solid waste, separation of sand and removal of floating greasy matter.
Function
The sewage from cesspool tanks / interceptors or industrial plants collected by special tankers, has to be pre-treated before it can be introduced into any kind of purification system. This treatment removes solids, sand and greasy matter that is present in the sewage to avoid overloading of the system.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
TSF - Combined Mechanical Effluent Pre-treatment Plants
Description
The first step in the treatment of any waste water, both municipal and industrial, is the mechanical treatment incorporating the elimination of gross solids as carried out by the TSF Mechanical Effluent Pre-treatment Plant: screening; separation and removal of fines; sand separation; removal of greasy floating matter. After the mechanical pre-treatment the waste water is ready for any further biological or mechanical processing.
Function
Waste water from the sewers flows through a pipe connection into the TSF Mechanical Effluent Pre-treatment Plant where the processes described above take place. After the pre-treatment the waste water proceeds to further treatment, whereas the de-watered solids are ready for disposal.
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Solids-Liquid Separation Equipment
Solids-Liquid Separation Equipment
TSF - Combined Mechanical Effluent Pre-treatment Plants
Description
The first step in the treatment of any waste water, both municipal and industrial, is the mechanical treatment incorporating the elimination of gross solids as carried out by the TSF Mechanical Effluent Pre-treatment Plant: screening; separation and removal of fines; sand separation; removal of greasy floating matter. After the mechanical pre-treatment the waste water is ready for any further biological or mechanical processing.
Function
Waste water from the sewers flows through a pipe connection into the TSF Mechanical Effluent Pre-treatment Plant where the processes described above take place. After the pre-treatment the waste water proceeds to further treatment, whereas the de-watered solids are ready for disposal.
For more information, please visit:
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WAMGROUP S.p.A.
WAMGROUP S.p.A. - Corporate Profile
Since WAMGROUP Chairman and C.E.O., Vainer Marchesini, set up his first workshop back in 1969 as a one-man-operation to manufacture screw conveyors, the name WAM® has come to stand for innovation in bulk material handling technology and equipment supply.
Today, WAMGROUP manufactures and supplies a comprehensive product range including equipment for Bulk Material Handling, Dust Filtration, Waste Water, Mixing and Vibration Technology.
Strongly focused on the requirements of the market, WAMGROUP aims to produce market-oriented solutions and to turn them into a particularly user-friendly standard.
High quality and a price-performance ratio make WAMGROUP equipment the ideal choice for every project engineer and gives the customer the best deal available on the market.
Uncompromising dedication to R & D is the foundation of a vast product range and leads time and again to the development of custom-designed equipment from standardized modular components.
Highly rationalized and cost-effective CAD/CAM-supported production methods and logistics have been constantly improved throughout the years and now can be considered "state of the art".
The VISION 2000 quality management gives every WAMGROUP customer the assurance that the equipment he is going to use has been checked and tested in each phase of the manufacturing process.
WAMGROUP’s worldwide sales network including subsidiaries and distributors offers each and every user professional advice, smooth order management and a ‘round the clock’ spares service.
For major integration into overseas markets, in the 1990s WAMGROUP started to set up manufacturing and assembly plants for their major product lines in all continents.
At the beginning of the 3rd millennium WAMGROUP stands for particularly market-oriented structures and maximum synergies between the Group’s members.
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