Re: Slew Bearing Life Of Stacker/Reclaimer
Material spectra should not affect slewing ring life.
For 1. you have to create access to the bearing & release the operating forces
For 2. after you have examined the supplier base and matched your life expectancy demand against the delivery time.
For 3. soon after you have bought the bearing & have confidence in the installation facility.
https://forum.bulk-online.com/showthread.php?t=6351 might be a good place to start looking. Plenty of background issues were addressed then.
Since your failures took place close together it appears that the operating conditions were right but the bearing rating was inadequate. The earlier thread suggested repositioning the ring & that might help. You will still need a jacking arrangement anyway so that must be your starting point. The jacking fixture is also necessary to accomplish item 1 of your question list.
Items 1 & 2 are rather interdependent & you must consider the remaining life expectancy of your machines as the prime factor. Another influence will be the availability of the specialist services (mentioned in the earlier thread) alongside the shipping/production schedule. You need to prepare your emergency reclaim equipment to cater for this outage.
Slewing ring delivery times used to be the governing factor in a stockyard machine design/quotation. Cranes have the major pull on the manufacturers & stockyard equipment is rightly shunted on to their sidelines because of the inconvenient nature of the enquiries. This present economic scenario facilitates large scale maintenance work. ■
Untitled
sir,
I would like to know the apprx. life of the slew bearing
rk ■
Re: Slew Bearing Life Of Stacker/Reclaimer
Almost 11 years in your applcation.■
Re: Slew Bearing Life Of Stacker/Reclaimer
thank u sir
rk ■
Re: Slew Bearing Life Of Stacker/Reclaimer
Mr.RK,
From your post I understand you have replaced the bearings and now still you are hearing abnormal noise. Have you replaced on both the reclaimers?
I feel that 11 years life is less.
What was the reason for failure?
Are you doing grease analysis? It will give you good indication about bearing condition.
What happened to your long travel drive shafts shearing in reclaimer?
Is it in the same reclaimer? Has it been fresh or second hand reclaimer?
Please give your feedback.
Giving feed back will help others to learn or advise. ■
Hi Ganesh
Sir,
We are about to replace the slew bearing (China make)of one of our stacker and main reason for the failure is greasing system coz the greasing system is positioned at such a place that spill or fine material acculumulated and breaks our grease lines resulting poor greasing.
regards ■
Hi Rk,
Thanks for remembering. Please take photos sequentially and post them for better under standing.
What is the opinion of bearing's life as per the supplier? What is the guarantee he gives?
What happened to your long travel drive shafts shearing in reclaimer?
Is it in the same reclaimer? Has it been fresh or second hand reclaimer?
Rgds, ■
Hi Ganesh
That was the Twin Boom Stacker and its problem is not solved and now at present we are about to change slew bearing of Stacker Reclamer and all focous is on this job.
As far as bearing life is concern my boss himeself is not sure and at present it is the need of the hour.
German bearing is still in manufacturing processs, so we cannot wait for them.
OK i will try to take pictures and past on site
regards
rk ■
Slewing Bearing Life
Dear Mr. RK,
Our LYC bearing group is a leader manufacturer in Chinese bearing industrial. Really sorry to hear that the problem bearing is made in China. The slewing bearings life is calculated according the details operation condition, I know that a same slewing bearing can work 860000 round, but at other operation condition its life is only 340000 round, just due to different axial load and moment.
We can give you a hand on the slewing bearings solution, if you would like, please give me your contact information, and I will send you some infomation regard to slewing bearings life and maintain manual. the mounting and maintain are have effect on its life.
If you don't settle the problem until now, please contact us freely.
Look forward to hearing from you soon.
Best Regards,
Zhang Xueshi (Molly)
.......................................................
LuoYang Bearing Corp.(Group)
96 JianShe Road, JianXi District,LuoYang, HeNan, China.
Tel: 0086 379 64930500
Fax:0086 379 64912225
Email: eur@lycbearing.com
MSN : xueshi-bearing@hotmail.com
website: www.lycbearing.com ; www.lycbearings.com ■
Untitled
HI
You can mail me details to below email
1. ramesh.yadaguru@jsw.in
2. yramesh2003@yahoo.co.in
3. hptrk@yahoo.co.in
4. whyramesh77@rediffmail.com
looking forward for ur manual regarding slew bearing
ramesh kumar ■
Re: Slew Bearing Life Of Stacker/Reclaimer
I send our slewing bearing manual to you e-mail below, please check it.
[email]ramesh.yadaguru@jsw.in ■
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sir,
thanks u for u bearing details
regards
ramesh kumar ■
Re: Slew Bearing Life Of Stacker/Reclaimer
20 years at least for normal operating of slewing bearings. ■
Slew Bearing Life of Stacker/Reclaimer
Dear Experts
I would like to know the maximum life of the Stacker cum Reclamer's slew bearing with normal operation condition while handling following materials.
1. Iron Ore lumps & Fines
2. pellets
3. Dolomite
4. Coke
5. Coal
6. Lime Stone
7. LD Slag
8. Sinter
Recently i had a bad experience that two of my stacker-reclamer slew bearings failed after serving for 11years
Secondly i would like to know the how to checkthe following
1. Tthe bearing Internal Clearance
2. what is the best time to procure the new bearing
3. When exactly i can replace the bearing
Presently i observe lot of sound(rubbing) when we slew the boom on either side.
Kindly advice.
regards
ramesh kumar ■