The harsher the environmental conditions, the more resilient the technical systems must be. This particularly applies to industries such as cement and building materials, steelmaking, non-ferrous and metallurgy. Schenck Process offers these industries a wide range of reliable systems and sound application know-how.

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Continuously operating weighing and feeding systems from Schenck Process can be used, for example, to feed coal dust efficiently into the rotary kiln during cement production.

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Our discontinuous scales can calculate the precise addition of alloying agents in electric steelworks or the exact weight of a steel ladle weighing several tonnes in a continuous casting plant.

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Our wide range of products and services include the installation of weighfeeders (e.g. upstream of blast furnaces) for precise weighing of compositions to specified formulae and engineering & “turn-key” delivery of complete systems designed to feed secondary fuels.

Vibrating and screening technology

Our vibratory equipment masters even the most difficult bulk materials. From large lumps to the finest grains, wet or dry and irrespective of whether ores, scrap, lime dust or hot sinters up to 1,000 degrees centigrade are used.

Our range of products and services comprises the planning, design and construction of complete plant sections, including reliable controls and interfacing with higher-level data systems.

These products and services are durable, with a wide range of possible applications, and practically indestructible, even under the most extreme conditions.

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MULTIDOS® H

The MULTIDOS® weighfeeder can be used in an extremely wide variety of ways for continuous gravimetric feeding, and it excels due to its high level of accuracy of +/- 0.25%. It is integrated into the MULTIDOS® product family, with application-specific series to fit every need. The MULTIDOS® H series weighfeeders are suitable for applications with maximum feed rates, high bulk-density materials and extremely high removal moments with large silo discharge openings.

The “classic” multi-talent for maximum feed rates

Typical applications:

Charging of raw and cement mills, kiln and coal mill charging and mixture formation in smelting and coke plants.

Solutions package:

A flatbelt conveyor optimised for precise weighing, a three-phase AC drive system with speed sensor, and integrated weighing sensors.

Quality features and design consistency

Reliability, accuracy and a consistent “less is more” design pay off time and time again: the measuring roller that is placed directly on two load cells and the mechatronics concept ensure stable, long-term feeding results. Lifetime lubrication of the bearings and a weighted belt tensioning system make the system remarkably low maintenance.

Further advantages:

Onsite or remote weighing system calibration is possible via PCs, local field offices or a host computer. The feed rate adjustment range is wide.

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MULTIBELT® Maintenance-free, flexible and precise

Weighing on a moving conveyor belt

Flexibility is required to measure continuous, different material streams. This is a requirement which Schenck Process conveyor belt scales meet extremely well. They can be used virtually anywhere: in the pit and quarry industry, in heavy industry, or in the foodstuffs and chemical industries.

The right solution for every application

The applications include production and logistics, throughput and consumption rate measurement for production systems, internal balancing of supply and withdrawal, load limit signalling, batching at loading stations or pre-feeder control and legal-for-trade weighing.

Schenck Process belt scales are as precise as required – with an accuracy of ± 0.25%.

Multi-idler belt scales:

MULTIBELT® BMP is an dual-idler belt scale for feed rates up to approximately 15,000 t/h, whereas MULTIBELT® BMC is a multi-idler belt scale for feed rates up to around 20,000 t/h.

Single-idler belt scales:

MULTIBELT® BEM is a single-idler belt scale for feed rates up to approximately 4,000 t/h, whereas MULTIBELT® BEP is a single-idler belt scale for feed rates up to around 6,000 t/h. Finally, MULTIBELT® BED is a single-idler belt scale for feed rates up to approximately 15,000 t/h.

Flexible and maintenance-free:

Whether using standard belt widths of 500 to 2,000 mm or a customised belt width beyond normal IEV belt widths, Schenck can provide the right solution for every application – solutions that are easy to plan, integratable and maintenance-free.

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MULTICOR® K and MULTICELL An unbeatable team

Pulverised coal feeding requires economic efficiency, quality and maximum reliability. The parameters are based on the interplay of overall system engineering, material discharge, feeding and pneumatic material transport.

Optimal pulverised coal feeding in three steps

Perfectly matched system components are a basic requirement for optimal three-step pulverised coal feeding. This is realised in a pressure-proof mass-flow feed system using the Coriolis principle with a horizontal star feeder.

1. Pulsation-free silo extraction

Schenck Process Silo Engineering stands for mass flow at the beginning of the process chain . The large silo outlet and agitation system which is integrated into the horizontal star feeder ensures the homogenisation of the material and its pulsation-free discharge from the silo.

2. Exact measurement – excellent feeding performance

The material flow is measured quickly and precisely using the Coriolis principle. It functions without being affected by any external influences. The MULTICELL horizontal star feeder’s speed control performs the direct mass flow measurement. This ensures that the actual feed rate exactly corresponds to the specified nominal value.

3. Pulsation-free transport

Our engineering ensures the ideal layout of the pneumatic conveyor line.The required amount of air and the conveyor cross-section are calculated to ensure optimal transport of the fuel from the feeder to the burner. The exact design pressure and intake volume of the blower are also determined.

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LinaClass® Linear vibrating screens Universal application, high performance

Accurate classification of different materials

Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions

Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Products and applications:

Linear vibrating screens in the following versions:

Flat-deck screen machine: the classic version for the classification of all bulks goods capable of sieving. All common screen linings can be used. Available as a single- or multiple-deck machine.

Banana-type screen machine:

this machine takes its name from the banana-like arrangement of the screen linings. This enables the sieving of larger quantities of material with a high content of fine particles. The advantage in comparison to the conventional sieving machine: a much larger feed quantity with the same screen area.

Available as a single- or double-deck screen machine.

Crusher unloading screens:

for the automatic charging and unloading of crushers.

Drainage screen machine:

a variant of the single- and double-deck linear vibrating screen machine for the washing, drainage, cleaning, preliminary classification, wet screening or screening out of foreign bodies.

Hot screens:

developed for the screening out of hot materials (up to 1000°C). Thanks to their heat-resistant materials, robust construction and special screen lining attachment, these machines are perfectly equipped for even the most extreme conditions.

Further benefits:

Ease of maintenance, long working life, maximum availability, reliable, consistent quality.

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RotaClass®

Circular-motion Vibro Screens Guaranteeing the optimum price/performance ratio

When efficiency is essential

When it comes to the economical screening of sand, gravel, crushed stone and pre-crushed materials, efficiency and long-term stability, coupled with long working life of the screen are essential.

Our solutions

The use of our RotaClass circular-motion vibro screen pays for itself in several ways.

The Schenck Process product range covers single- and double-deck screens with screen areas of 1300 to 2500 mm width and 4000 to 7000 mm length (individual sizes on request), with a guaranteed life of 15,000 operating hours.

The drive concept of the RotaClass circular-motion vibro screen has been improved by new oil-lubricated rotary exciter cells for even greater efficiency and long-term stability of the machine.

Further benefits

Built-in simplified accessibility and maintenance.

The machines are designed for three-shift operation. The shortest maintenance interval is 1,000 operating hours. Added to this is the economic modular system with standardized assemblies and different screen linings.

Outstanding price/performance ratio

All in all, RotaClass circular-motion vibro screens offer an outstanding price/performance ratio.

• Single-deck vibro screen

• Multi-deck vibro screen

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Weighing Sensors For classic and special tasks

From standard through to very special solutions

From classic solutions for regular tasks through to weighing tasks in the most difficult locations – at Schenck Process you get all you need from a single source. Schenck Process’ weighing sensors can turn practically anything into a scale, with a level of accuracy from ± 0.05% up to the highest precision legal-for-trade C5 and C4 Mi-7.5 (± 0.01%). We use weighing sensors to weigh light and heavy weights ranging from 5 kg up to 470 t.

Applications:

Internal through to hazardous (potentially explosive) area applications with environmental conditions requiring protection types up to IP 68. Applications up to temperatures of 150°C.

Entrust your weighing tasks to the inventors of load cells.

RTN ring torsion load cells:

For reliable, calibrated accuracy filling of valuable bulk materials in case of hopper scales.

Rated load: 1 t – 470 t. Accuracy classification: ± 0.05% to C4 Mi-7.5

RTB ring torsion load cells:

For reliable, calibrated accuracy filling of valuable bulk materials in case of hopper scales and platform scales.

Rated load 130 – 500 kg. Accuracy classification: C3/C3 Mi7.5/C6.

VBB load cells:

For rated loads under 1 t. Reliable, calibrated accuracy.

Rated load: 0.1 t – 0.5 t. Accuracy classification: D1 – C4

DWB weighbeam:

This is direct weighting technology which can easily be screwed directly onto the connecting construction without moving parts. It is designed for particularly rough environments.

Rated load: 1 t – 200 t. Accuracy classifications: ± 0.3% to 0.1%

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High-tech solutions for weighing and feeding according to the accurate formula

Perfectly balanced formulae are a must in the chemical, food and plastics industries as well as in the pharmaceutical sector.

Our adaptable high-tech solutions are specially designed for these complex tasks. They are extremely precise, and offer long-term stability.

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Complex Process, precise solutions

Our weighing and measuring systems calculate and control uniform composition true to the specified formulae in batch production processes. In continuously operating plant, bulk solid streams are added to the process with high feeding accuracy and constancy. Our electronics monitor the precise addition of all principal and secondary ingredients.

Solutions package: Schenck Process supplies filling and discharge stations for bulk solids at the start and end of the production process of numerous chemical, plastics and food companies. This package also includes data processing and transfer.

Schenck Process can offer individually tailored, economically complete solutions from a single source for every application and industry. ■

MechaTron® Coni-Flex®

Volumetric, gravimetric – free to moderate flowing bulk solids

The cost-efficient feeding solution for free to moderately flowing bulk solids does not make any compromises when it comes to performance. Customised for the application, it feeds reliably and extremely accurately with a value of over ± 0.5%, with excellent feeding constancy within the same accuracy range.

The unique design of the Coni-Flex® flexible feed hopper, with its axially symmetrical container inlet, flexible wall and external discharging aid, ensure a reliable product flow into the feed hopper - thus ensuring excellent feeding quality without bridging and deposits.

Easy, time-saving product changes

The system can easily be disassembled and assembled by just one person. If a product needs to be changed, the parts in contact with the product are simply exchanged from the rear and cleaned. The front process side can therefore be ignored.

Advantages which pay off

Its small size, coupled with wiring with clear, calculable investment costs and easy servicing thanks to the integrated DISOCONT® feeding and control electronics system as in the MechaTronic® version.

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ProFlex® C

Optimised, zero-maintenance, flexible

The new generation of feeders for the compound industry

ProFlex® C offers proven Schenck Process quality and stability and is based on the experience of two generations of feeders with flexible troughs.

Save space and time, adapt flexibly and improve quality

The optimised design of the ProFlex® C pays off in every respect, starting with the flexible installation options. Available in two feeder sizes and a total of three container sizes, the system fits in any available space. An off-centre auger arrangement allows up to eight feeders to be installed. The drive and auger arrangements can be still adapted individually during assembly.

Vertical container walls mean that virtually every millimetre is used to the max and impact positively on the bulk material flow.

The ProFlex® C weighing system is available in two feed lengths for feed rates of up to 6000 dm3/h. It is equipped with MULTI-POINT weighing system.

Zero-maintenance operations, easy to clean

• Driving the paddle using connecting rods and robust bearings makes maintenance work superfluous.

• The containers are easy to clean. Just two easily accessible sides are needed for service work.

ProFlex® C, the special feeder from the specialists

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MULTIGRAV®

A multiple feeding system with up to eight modules

Only a really multi-talented product can deal with the demanding feeding tasks of the plastic and chemicals industry with ease. However, the MULTIGRAV® multiple feeding station from Schenck Process is just such a multi-talented product.

The multiple feeding system is enormously powerful and enables simultaneous feeding of different bulk solid components to form homogeneous mixtures. With an adjustable range of 1:80 it excels, delivering maximum feeding accuracy and consistent feeding constancy. With up to eight modules, it can be perfectly adapted to all kinds of different tasks. Powerful, reliable, highly variable and easier to maintain than ever before, it is an easily adaptable feeding station designed for fast, clean and easy product change.

Another plus is its compact, space-saving design, which enables the MULTIGRAV® to be easily installed practically anywhere.

Product change made easy

Industries such as the carpet fibre industry alternately feed granulates such as PP, master batches or stabilisers. In the past such product changes used to be very time-consuming. The solution was to develop further the proven and successful system in the form of MULTIGRAV® EasyClean, which has an output range of 300 g/h to 200 kg/h.

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Clean, quick and easy!

Pull out the feeder console with both hands. Attach the chute without tools. Open the chute fastening. This can be cleaned in no time; then simply close the console and continue with production.

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PureFeed® D

New solution for feeding at very low feed rates in hygienic design

PureFeed® D is particularly well suited to continuous, gravimetric feeding of tiny volumes of powder with manual refills.

The innovative technology deployed in the PureFeed® D allows for high-accuracy feeding of small volumes from between 20 g/hr to 2 kg/hr using a speed-controlled, ceramic feed disc which rotates at the base of a cylindrical hopper and acts as the discharge mechanism.

This disc separates the material supply from the outlet opening, avoids uncontrolled outflow and prevents the bulk material which is already contained within the feeder from compacting. The pulsation-free feed principle and the wide adjustment range allow for precise, gravimetric feeding, especially of tiny volumes, without the discharge mechanism having to be replaced.

Application Parameters

• Ideal for low feed rates: 20 g/hr to 2 kg/hr

• Particle Size: 3 µm to 205 µm

• Bulk Density: ≤ 1,400 kg/m3

• Material Characteristics: Free-flowing to difficult to handle

Characteristics of PureFeed® D Disc Feeder

• Pulsation-free feed principle utilising a patented ceramic feed disc

• Low vertical accelerations

• No dynamic seal in direct contact with the feed material

• Easy disassembly for COP cleaning

• Dust containment system for transportation of the unit to a COP area

• Gravimetric operational mode

Typical applications

for the PureFeed® D are in the pharmaceutical, nutraceutical and cosmetics industries for feeding mills, mixers, extruders and compactors and applications in experimental and laboratory scenarios.

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Schenck Process: Award winning innovation

One of the most innovative products presented at Powtech and TechnoPharm 2007 in Nurnberg came from Schenck Process. This was the decision of the panel of jurors from Process magazine and its sister publication Schüttgut, who presented the Innovation Award for the first time at this event. 50 companies nominated their latest products for the award, five of which were chosen to receive the honour from the two trade journals for chemical and pharmaceutical engineering. To convince the jury the winning products not only had to be innovative but cost-effective for the user.

Schenck Process won the special award in the Apparatus Construction and Process Components category for its PureFeed® DP system. This feed system is particularly suitable for the continuous gravimetric feeding of very small quantities of powder. The system allows for precise feeding of small volumes while also offering user-friendly maintenance, cleaning and disassembly.

The awards were presented on the 27th of March at the close of the first day of the trade fair held at the Nürnberg Congress Center. For Schenck Process, it was the icing on the cake for a very successful fair appearance. The world’s leading specialist in industrial weighing, feeding, measuring and automation sees this award as positive confirmation of its approach: to take on challenges and always develop solutions for the benefit of the user.

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MechaTron® Coni-Steel®

Highly accurate and constant volumetric and gravimetric feeding of poorly flowing bulk solids

How does the MechaTron® Coni-Steel ® cope so well with even extremely poorly flowing, problematic bulk solids?

The solution lies in its special hopper design, in conjunction with its vertical agitator.

Its steep walls with an internal agitator ensure a constant mass flow. The agitator sweeps the entire inner surface of the hopper and prevents bridging inside it. This results in exact, reliable feeding of problematic products with an accuracy level better than ± 0.5%.

Easier, space-saving product changes

The feed hopper (optional), with its sectioned agitator and feeding element, can easily be disassembled and assembled by just one person. Cleaning, servicing, maintenance and product change can all be accomplished from the back, the non-process side. This provides greater latitude for system planning. In addition, the valuable overall height can be optimally used.

In 2000 the MechaTron® Feeder received the “New Product Award” from the Governor of Wisconsin.

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MechaTron

The Modular Feed System With Integrated Measuring, Control, and Supervisory Electronics

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Compact, stable, flexible: ProFlex® C special feeders

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MULTICOR® S

A mass flow-rate feeding/dosing device according to the Coriolis principle

MULTICOR® S mass flow-rate feeding devices are used wherever large amounts of bulk solids need to be continuously established, controlled and fed. They provide precise feeding according to the Coriolis principle, a unique measuring principle for bulk solids based on direct, fast measured value acquisition.

The active principle of the Coriolis force, in short

The bulk solids hit a rotating measuring wheel. Due to the centrifugal force, the bulk solid particles on the vane are moved outwards. On the measuring wheel – due to the acceleration in the direction of the circumference – the bulk solids are subject to the Coriolis force. This can be recorded as a measurable variable which is proportional to the gravimetric feed rate, even with changing bulk density or different grain size.

The performance is remarkable: MULTICOR® S from Schenck Process measures the material stream with an accuracy of ± 0.5%. It is precise and very economical, whether it is used for dust and flour feeding, throughput and consumption measurement for in-plant inventory, measuring of returns in mills, charging of materials in a process, or optimisation of truck loading.

With MULTICOR® S, mass flows are exactly measured and fed in conjunction with an adjustable prefeeder, irrespective of the properties of the bulk solids. It is neither affected by nor sensitive to external influences.

Further advantages

It is simple to install due to its in-line implementation and compact construction. Maintenance and repair costs are both low.

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SacMaster

Universal Bulk Bag Discharge System

The Schenck Process Bulk Bag discharge system has a modular design that allows it to be used anywhere for a variety of process requirements.

The SacMaster empties even the most difficult bulk solids from Bulk Bags of all types and sizes: from free-flowing plastic granules to poorly flowing titanium dioxide or calcium carbonate.

Universal use for all kinds of different applications

The PosiFlow discharge aid with adaptive paddle movement ensures optimal product discharge. The functions and features can be varied to match the task at hand: the paddle lift and frequency can be adjusted for use with different products, while the laterally adjustable paddle can be set to fit any size of Bulk Bag. The continuously adjustable telescoping rack also allows you to adjust the height of both the Bulk Bags and the feeders.

Advantages which pay off

Partially emptied Bulk Bags can remain in the discharge station until further processing is required. An optional iris valve closes the receptacle until processing has continued. The special docking station prevents dust from escaping. Volumetric and gravimetric feeding are possible if a MechaTron® feeder is integrated.

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PureFeed® A

The powerful auger feeder in hygienic design

The feed system is suitable for gravimetric or volumetric feeding of powders and granulates and is ideal for high feed rates: 500 g/hr to 150 kg/hr. The auger feeder satisfies the stringent requirements of hygienic design.

Given the external non-intrusive agitation of its flexible hopper, the PureFeed® A discharges the product gently, ensuring optimum bulk material flow. The penetration depth and frequency of the external agitation can be conveniently set to product specific requirements. The auger feeder is available in various geometries which can be easily adjusted to the application and also handle challenging feeding tasks. Pulsation can be reduced at low delivery rates thanks to the innovative “Wire Helix” auger geometry. Feed hopper of various sizes are available and even auger extensions are possible.

Application Parameters

• Ideal for high feed rates: 500 g/hr to 150 kg/hr

• Particle Size: 3 µm to 5 mm

• Bulk Density: ≤ 1,400 kg/m3

• Material Characteristics: Free-flowing to difficult to handle

Characteristics of PureFeed® A Auger Feeder

• Pulsation-reduction feed principle utilising a patented „Wire Helix“

• Disposable flexible feed hopper manufactured from FDA Approved EPDM reduces the need for cleaning and swab testing

• External, non-intrusive agitation of the flexible feed hopper

• Easy disassembly for COP cleaning

• Dust containment system for transportation of the unit to a COP area

• Volumetric and gravimetric variants

• All connecting pieces are secured using quick-releases clamps

Typical applications

for the PureFeed® A are in the pharmaceutical, nutraceutical and cosmetics industries for the feeding of mills, mixers, extruders and compounders.

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AccuRate® Series Volumetric Feeding Systems

Compact and cost-effective

The AccuRate® series volumetric feeding systems are available for every feeding application. Their most outstanding properties are their economy and flexibility, as well as their ease of integration into existing production lines.

Benefit from our extensive experience with bulk solids

With over 30,000 units already sold, Schenck Process’ volumetric feeders are a proven and cost-effective solution for all bulk solid feeding needs.

The number of units sold is a tribute to the product’s remarkable output figures.

With feed rates ranging from approximately 0.1/h up to 8,000I/h, the feeding system can be used for continuous feeding, charging and batching. It can process bulk solids with a particle size of up to 10 mm and which can be added to or removed from processes. It also enables the feeding of additives and compounders as well as the forming of batches.

Further advantages

The feeding system utilises feeding technology with no internal stirring system, and is gentle on the product. The product is cost-effective, simple to integrate and compact in design.

It is low maintenance and offers remarkable basic features, such as robust welded stainless steel housing with easily detachable side panels; a flexible screw trough of TUFLEX vinyl (FDA approved) or polyurethane; a massaging paddle system; a stainless steel extracting element; and an extractor tube. It is supplemented by a protective grid, with DC or AC drive for the feeding screw and paddle.

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MULTIDOS® L

A feeding system for continuous and batch feeding of bulk materials

MULTIDOS® L series weighfeeders complement the product line with low feed rates from approximately 100 kg/h up to a maximum of 38 t/h. The lightweight design and easy accessibility through large inspection openings of the parts in contact with the product make the MULTIDOS® L especially suitable for use in the food processing and food industry. All parts in contact with the goods fed into it are made out of stainless steel.

Economical and cost-effective integration

The product’s high-quality measurement and control electronics enable extensive monitoring of the weighfeeders and allow easy, cost-effective integration into the plant controls; this is especially true for the MechaTronic version.

Special features:

• Wide performance range.

• Quick clean design.

• Simple belt change with no auxiliary equipment.

• Gentle product handling.

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Bin Weighing System Kits

A perfect components solution

Precise weight control with an “ la carte” solution

You have the know-how. We supply the perfectly matched components: bin weighing system kits as a module with all the necessary mechanical components. Depending on the structural requirements and desired accuracy, we suggest that the solution is either load cells or measuring eyes.

The weight of the contents of silos, bins, mixers or reactors can be determined with the help of these components.

The weighing technology is installed outside the actual production area. The characteristics of the material to be weighed do not affect the measuring accuracy and selection of the sensor.

Applications:

For varying bin dimensions, there are all kinds of different operating conditions, such as potentially explosive hazardous areas or installation in existing facilities through to all kinds of different weight classes – from a few hundred kilos up to several thousand tons. Together with the appropriate electronics, a coordinated measuring chain is produced for the gravimetric determination of fill levels and feeding.

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FulFiller

High-speed loading

The container loading system for granulated bulk material

Container loading made easy while also reducing time, costs and manpower in one and maintaining maximum efficiency. This is the promise brilliantly delivered at speed by the FulFiller from Stock Redler, a member of the Schenck Process Group.

The technologies deployed are based on proven module solutions which allow for various, individually adapted forms of use.

Applications: filling granulate bulk material into ISO standard containers in the chemicals industry, in the production of polyolefins, in haulage and for example in the processing of grain and soya

Maximum output in minimum time

When loading containers with sensitive bulk materials like pellets, granulate and grain, not only do customers want a form of conveyance which is gentle on the product but also maximum output with the most efficient way of working. The FulFiller also offers flexibility and adaptable modules for special requirements.

The FulFiller MFF, CFF and DMF modular product solutions comprise three modules, the first two of which share an identical structure.

The belt thrower which accelerates the material at high speed in a 90° bend and gently transports the material into the container.

The control system with control panel, Siemens PLC and three-phase current connection for additional equipment, plus cables and power plug.

FulFiller-MMF: MMF stands for Mobile Forklift Frame and delivers maximum flexibility during operation. The system is perfectly suited for existing and new unloading equipment. Since the transporting unit is based on a forklift, the FulFiller can be attached at the end of the container to be filled even before the container is moved under the silo or filling hopper.

Structure: painted heavy-duty steel frame with access platforms and railings.

FulFiller-CFF: CFF stands for Customer Fixed Frame and is produced with an individual, customised, fixed supporting structure for special silos for loading containers. The container trailer is reversed towards the FulFiller, connected and loaded.

Structure: heavy-duty supporting structure made from painted steel with catwalk which can be individually adapted to the height of work.

FulFiller-DMF: DMF stands for Dedicated Mobile Frame and has a mobile supporting structure on wheels which has been designed for flexible use. The mobile supporting structure is rolled under the silo before the container is reversed into position.

Structure: heavy-duty supporting structure made from painted steel with catwalk, chassis on wheels, adapted to the individual height of work.

Key benefits:

• Individual solutions

• Simple to operate

• Energy-saving use

• Low-maintenance

• Maximised container loading

• Minimised loading times

• Gentle on the product

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En masse Chain Conveyors

Innovation, quality, cost-effectiveness

In virtually every industry, Stock Redler Limited chain conveyors are delivering a robust, reliable performance over generations of use.

Capacities range from 10 to a formidable 2000 tonnes per hour. Our product range is extensive and diverse; from heavy duty gas tight and high temperature water cooled machines, up to 900 ºC, serving the Chemical, Cement, Mineral Processing and Steel industries, to stainless steel clean line machines for the Food industry. Stock Redler Limited invented the classic en-masse movement system, providing a unique method of conveying bulk materials cleanly, gently and economically. We remain its leading exponent in the world today.

To ensure absolute quality control, we make our chains from high tensile alloy steel forgings. For maximum strength and service life, the links are heat treated and the flights are precision welded to them. In each of our products, the same hallmarks of quality, reliability and cost-effectiveness maintain our reputation as a world class supplier.

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En masse Elevators

The Mechanics of En Masse Elevating

En masse movement is the term used to describe the unique method of conveying bulk materials cleanly, gently and economically.

Movement of the chain when buried in the material will induce the whole mass to move forward gently in a solid column. Elevator design permits the column of material to be moved vertically or on an inclined plane.

The elevator feeds itself at any point with a uniform load. The skeletal flight configuration induces the material to flow in a solid, placid column.

There is no internal disturbance or pressure on the material and the load can be discharged at any opening, where it is permitted to fall away from the flights.

STOCK REDLER elevators are manufactured in a standard range of sizes from 200mm wide upwards, which enables them to meet every requirement.

The Benefits of Stock Redler En Masse Handling

Cost Effective

Capital costs prove very competitive with other forms of handling equipment, thus giving quicker 'payback period'.

Power running costs are significantly lower than most other forms of equipment, i.e. they can be as low as one tenth of dense phase conveying.

Low cost maintenance. Stock Redler En Masse Conveyors and Elevators

Labour Saving

Manual to fully automatic control of single or multiple machine systems provided by proven BASIC control systems.

No specialised maintenance staff required.

Environmentally Acceptable

Totally enclosed machines and transfer points of dust-tight and weatherproof construction.

Safe as all moving parts are totally enclosed.

Versatile

Specialised features of 'en masse' equipment offer versatility to plant layout.

Handles virtually all types of dry bulk products.

Size

Size and duty comparable with alternative forms of handling equipment.

Gentle Handling

Material moves 'en masse' slowly in a solid placid column with the conveying elements: thus degredation is virtually eliminated.

Chain design permits material column to change direction through bends, without degradation.

Proven

Over 60 Years experience of handling hundreds of bulk materials world-wide within a wide range of industries.

Elevator Construction

1. Drive and Tension Terminals

Fitted with precision machined hardened steel sprockets and wheels running in self aligning ball or roller bearings. Shaft sealing is affected by special glands.

2. Drive Arrangements

A typical drive arrangement is an integrally mounted geared motor driving the sprocket shaft through a totally enclosed chain drive incorporating a shear pin overload safety device. Larger drive assemblies incorporate a motor coupled to a gear unit through a flexible or fluid coupling all mounted on an independent base.

3. Conveyor / Elevator Casing

Fabricated from hot rolled strip mill steel. Chain runners manufactured from special steels are provided where required. All cross sectional figures are ground after assembly to ensure perfect alignment. Inlets, outlets, inspection ports are pre-cut to ensure accuracy and quality finish.

Chain

STOCK REDLER chains are produced entirely in our own factories under strict quality control from high tensile alloy steel drop forgings, fitted with precision welded flights. The links are case hardened to give increased wear protection.

Safety Features

Overload Device - Electronic or mechanical shear pin.

Choke Detector - where appropriate these are fitted at the final outlet of the machine.

RoCon - It is recommended that all conveyors and elevators should be fitted with a STOCK REDLER RoCon speed switch.

Special Features

Predominantly when handling wet, abrasive or corrosive products, machines can be or are fitted with:

Stain resistant chain pins

Internal replaceable liners

i.e. EN18 - Red Diamond - Nihard - Manganese

Special casing i.e. galvanised - Cromweld - Stainless Steel

Typical Dimensions and Capacities

Requires experienced consideration of chain speed, machine configuration and characteristics of the product to be handled. Simple machines handling free flowing products will accept a higher speed and throughput than a similar sized machine with bends handling a sticky abrasive product.

For guidance purposes only, the following table provides outline machine dimensions and typical maximum duties for two products - Grain and Coal - of differing handling characteristics. For specific sizing and selection please consult Stock Redler Limited Sales and Engineering Department.

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MechaTron® Coni-Steel® Vibratory Feeder

Volumetric, gravimetric, maintenance-free vibratory discharge

This solution for the feeding of free-flowing grits, granulates, pellets, chips and fibres is not only extremely economical, but it also offers extraordinary output.

Thanks to its maintenance-free feeding chute with unique material chute design, it provides optimal conditions for the throughput of the material. The result is a high level of feeding quality achieved via extremely gentle handling.

Further advantages are the wide adjustment range (up to 1:80), which is far in excess of that of a screw feeder.

Special features for maximum feeding quality

The product offers extension and weigh hoppers made of stainless steel, maintenance-free vibratory discharge and a Coni-Steel® feed hopper, plus extremely large feed adjustment ranges. All in all, it represents an ideal solution for achieving large adjustment ranges with maximum feed constancy and accuracy, both of which are better than ± 0.5%.

It offers small size and less wiring, is individually installable, and easy to service thanks to the integrated DISOCONT® feeding and control electronics of the MechaTronic® model.

Quality which pays.

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MechaTron® Liquid

Gravimetric Feeder

Loss in weight liquid feeder – for continuous and batch applications

The cost-efficient feeding solution for low to high viscous liquids does not make any compromises when it comes to performance. The robust feeder works reliable and extremely accurate.

To meet our customers requirements, the flexible design of the MechaTron Liquid feeder allows the use of customized agitators, electrical or liquid tracing and different pump configurations.

The feeder will be used for instance in the plastic industry for the feeding of liquid additives, process oil etc. in the food industry for the feeding of honey, syrup, egg, butter/vegetable fat and others.

Easy, time-saving product changes

CIP-cleaning possibility is available

Advantages which pay off

Its small size, coupled with wiring with clear, calculable investment costs and easy servicing thanks to the integrated DISOCONT® feeding and control electronics system as in the MechaTronic version.

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MULTICOR® R 450

Coriolis Mass Flow Meter

A mass flow-rate feeding/dosing device according to the Coriolis principle

MULTICOR® R 450 mass flow-rate feeding devices are used wherever large amounts of bulk solids need to be continuously established, controlled and fed. They provide precise feeding according to the Coriolis principle, a unique measuring principle for bulk solids based on direct, fast measured value acquisition.

The active principle of the Coriolis force, in short

The bulk solids hit a rotating measuring wheel. Due to the centrifugal force, the bulk solid particles on the vane are moved outwards. On the measuring wheel – due to the acceleration in the direction of the circumference – the bulk solids are subject to the Coriolis force. This can be recorded as a measurable variable which is proportional to the gravimetric feed rate, even with changing bulk density or different grain size. The performance is remarkable: MULTICOR® R 450 from Schenck Process measures the material stream with an accuracy of ±0.5%. It is precise and very economical, whether it is used for dust and flour feeding, throughput and consumption measurement for in-plant inventory, measuring of returns in mills, charging of materials in a process, or optimisation of truck loading. With MULTICOR® R 450, mass flows are exactly measured and fed in conjunction with an adjustable prefeeder, irrespective of the properties of the bulk solids. It is neither affected by nor sensitive to external influences.

Further advantages

It is simple to install due to its in-line implementation and extremly compact construction. Maintenance and repair costs are both low.

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MULTISTREAM® B

low-cost and flexible

Flexibility and simple scope for integration are just two of the many benefits of the MULTISTREAM® B solid flow meter.

The closed inline measuring system for continuously recording flow volumes and rates covers a large range of possible uses, even in the basic version. It can be used to measure throughput and consumption or to balance and load powdered or granular bulk materials with an individual grain size of up to 30mm; at rates of up to 100t/hr or max. 80m/hr.

Since the inlet and outlet do not have to be offset, the device is also perfectly suited for low-cost integration in existing production plants.

Since the meter is designed as a complete module for on-site operation, DISOCONT® evaluation electronics can be easily included in the integrated electronics housing. The basic equipment features a stainless steel housing, baffle plate, measuring sensor and integrated electronics housing.

When combined with a controllable metering hopper, MULTISTREAM® B can even be used as a feeding system. Schenck Process specialists will configure the meter to your requirements on request.

Benefits and special features:

• Flow following the baffle plate measuring principle

• Compact design without height being lost through the use of extra chutes

• Low-cost, simple integration as inlet and outlet do not have to be offset

• Dustproof stainless steel housing

• Evaluation electronics can be integrated in mechanism

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MULTIBELT®

Maintenance-free, flexible and precise

Weighing on a moving conveyor belt

Flexibility is required to measure continuous, different material streams. This is a requirement which Schenck Process conveyor belt scales meet extremely well. They can be used virtually anywhere: in the pit and quarry industry, in heavy industry, or in the foodstuffs and chemical industries.

The right solution for every application

The applications include production and logistics, throughput and consumption rate measurement for production systems, internal balancing of supply and withdrawal, load limit signalling, batching at loading stations or pre-feeder control and legal-for-trade weighing.

Schenck Process belt scales are as precise as required – with an accuracy of ± 0.25%.

Multi-idler belt scales:

Multibelt® BMP is an dual-idler belt scale for feed rates up to approximately 15,000 t/h, whereas Multibelt® BMC is a multi-idler belt scale for feed rates up to around 20,000 t/h.

Single-idler belt scales:

Multibelt® BEM is a single-idler belt scale for feed rates up to approximately 4,000 t/h, whereas Multibelt® BEP is a single-idler belt scale for feed rates up to around 6,000 t/h. Finally, Multibelt® BED is a single-idler belt scale for feed rates up to approximately 15,000 t/h.

Flexible and maintenance-free:

Whether using standard belt widths of 500 to 2,000 mm or a customised belt width beyond normal IEV belt widths, Schenck can provide the right solution for every application – solutions that are easy to plan, integratable and maintenance-free.

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MULTIDOS® E

Weighfeeder



MULTIDOS® E – Precise, economical and reliable

The MULTIDOS® weighfeeder can be used in an extremely wide variety of ways for continuous gravimetric feeding, and it excels due to its high level of accuracy of ±0.25%. It is integrated into the MULTIDOS® product family, with application-specific series to fit every need. The MULTIDOS® E series weighfeeders are specialised for many applications and bulk materials with medium to high feed rates.

The “classic” multi-talent for medium to high feed rates. Typical applications for this weighfeeder include the feeding of chunky, granular bulk materials (clinker, gypsum, lump coal, etc.), kiln charging and the charging of raw and cement mills.

Solutions package:

A flatbelt conveyor optimised for precise weighing, a three-phase AC drive system with speed sensor, and integrated weighing sensors.

Quality features and design consistency

Reliability, accuracy and a consistent “less is more” design pay off time and time again: the measuring roller that is placed directly on two load cells and the mechatronics concept ensure stable, long-term feeding results. Lifetime lubrication of the bearings and a weighted belt tensioning system make the system remarkably low maintenance.

Further advantages:

Onsite or remote weighing system calibration is possible via PCs, local field offices or a host computer. The feed rate adjustment range is wide.

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MoveMaster

En masse Chain Conveyors

MoveMaster – Innovation, quality, cost-effectiveness

In virtually every industry, Stock Redler Limited chain conveyors are delivering a robust, reliable performance over generations of use.

Capacities range from 10 to a formidable 2000 tonnes per hour. Our product range is extensive and diverse; from heavy duty gas tight and high temperature

water cooled machines, up to 900C, serving the Chemical, Cement, Mineral Processing and Steel industries, to stainless steel clean line machines for the

Food industry. Stock Redler Limited invented the classic en-masse movement system, providing a unique method of conveying bulk materials cleanly, gently

and economically. We remain its leading exponent in the world today.

To ensure absolute quality control, we make our chains from high tensile alloy

steel forgings. For maximum strength and service life, the links are heat treated and the flights are precision welded to them. In each of our products, the same

hallmarks of quality, reliability and cost-effectiveness maintain our reputation as a world class supplier.

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Plastic compounding

High-precision, constant, quality-enhancing

Plastic compounding made easy

The requirements of modern standard plastics are becoming increasingly complex. In order to satisfy very high quality standards, depending on the particular application, they are enriched with a wide variety of additives such as PE, PP, PA, ABS and SAN.

Mixing takes place during a highly viscous melting phase and is only possible using specially coordinated mixing tools. The flow rates in the compounder range between several 100kg/hr up to 10t/hr.

Short-term feeding consistency for example is critical for extruders with speeds of up to 1200rpm – it must be very good while the product resides in the compounder (<=10sec).

All in all, processing plastic requires extremely flexible compounding and feeding solutions suited for even complex applications. Schenck Process provides the perfect solution.

Flexible, user-friendly, space-saving

With the ProFlex® C and MechaTron® loss-in-weight feeder ranges, Schenck Process offers perfectly coordinated system components for virtually every application. Systematically designed and flexibly adjusted, delivering highest quality.

Loss-in-weight feeders from the ProFlex® C range are mainly used to feed bulk materials with single feed screws. They are characterised by their extreme user-friendliness and space-saving geometry. The asymmetric design allows the feeders to be arranged in pairs with discharge pipes fitted close to one another. This saves space and reduces maintenance time. The feeders can be accessed from two sides for cleaning.

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kunststoff-compoundierung (GIF)

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Plastics Granulation

From basic plastic materials to raw materials for end products

Today’s plastics are as specific as the required end products, irrespective of whether these are plastic bags, plastic moulding for cars or disposable dishes. Each of these products has different flexibility, strength and durability requirements. A plastics granulation plant enables these different requirements to be met based on common plastics, such as PE or PP, and by supplementing them with additives.

The intermediate products produced in this fashion are directly processed into the end product or are modified in additional processing steps to produce even more specialised plastic materials.

How is a special raw material made from the basic plastic materials?

MULTICOR® feeding systems are used to feed basic plastic powders such as PE and PP plus additives directly into the extruder or via a continuous mixer, by means of MechaTron® Loss-in-Weight Feeders.

Perfect feeding

Additives are fed with MechaTron® or MULTIGRAV® Loss-in-Weight Feeders with specially adjusted weigher configurations for feeding free-flowing to extremely poorly flowing additives.

The powder is plasticised in the extruder under high pressure and at a high temperature, and then modified in a physical mixing process. The granulator at the extruder discharge cuts the plastic strand into granular form.

Free-flowing products can be directly added via slide valves or butterfly valves. Poorly flowing additives can be added to the mixture by means of filling devices such as filling screws, vibratory trays or agitators. The special MULTIGRAV® L liquid feeder is available for liquids.

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Food Industry – Noodle Manufacture

Loss-in-Weight Feeders in the Food Industry

la carte solutions

How does the convenience food industry manage to make pasta not only taste like it was made by your local Italian restaurant, but also exactly like the original recipe?

Well, we don’t need to argue about taste. Our developers offer every pasta and noodle manufacturer an la carte solution with the MechaTron® Loss-in-Weight Feeder.

From pasta to noodle dough – entirely according to taste

Depending on the recipe, to produce noodles, flour is simply processed with water (Italy) or egg (Germany) to make a dough. By adding various additives such as spinach powder or dried tomato pulp, the dough is coloured and enhanced with various flavours during kneading or extruding.

Noodles “by the metre”

The products are continuously fed into the kneader with a flour feeder and Loss-in-Weight feeders for the additives. The noodle mix passes via an extraction screw, is pressed through a matrix and then cut into individual shapes. Up to 2,500 kg/h noodles can be industrially produced in this way – noodles that taste as if they came from your local Italian restaurant.

Food-safe equipment

The following equipment is used: daily bins for flour; filling devices from the storage containers into the weighfeeders; volumetric or gravimetric feeders for flour and the additives; liquid feeding; a kneader for mixing the components; an extraction screw from the kneader via shaping matrices; and a cutting head.

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Food Industry

Assembly-line pizzas with cheese that always tastes different

What does the industrial production of cheese have in common with pizzas? The answer is that both products pose particular feeding requirements. And in both cases the solution is clear: Schenck Process AccuRate® series feeders.

To achieve the individual taste of different types of cheese, flavours or spices are directly added in the screw tube of the dry cheese feeder and mixed in the feeder screw. An additional mixer or feeder is unnecessary.

The industrial production of pizzas is also economical and space-saving. Variably set up feeders transport the dough to the conveyor belt, where both the dough and the belt surface are uniformly dusted with flour in a single process to prevent sticking, just like at a traditional pizza maker’s.

Feeder ingredients suitable for food contact

The AccuRate® series types 312, 612 and 912 are suitable for food contact, each of which provides a wide range of application-specific and upgradeable components.

This produces a range of advantages, including optimal integration in the process; safe and clean bulk material handling; easy cleaning; and low cost factor and space requirements.

Conveyor-belt pizzas with the help of the feeding specialists for volumetric feeders.

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Polyester Production with MULTICOR® S and Loss-in-Weight Feeders

Powdered raw materials, spinnable fibers and PET chips

To be precise, there are three areas here with just one thing in common: end products, each with stringent requirements for extremely high feeding accuracy and plant reliability.

Spinnable polyester fibres and PET chips for the production of disposable and returnable bottles

PTA powder and glycol are used to produce spinnable fibres. These are fed into a paste vessel and processed into polyester spinnable fibres in the downstream polycondensation.

The PET chip recipe includes g lycol and IPA powder. Both are fed into a paste vessel and processed into PET chips in the polycondensation plant. The perfectly fitted solution consists of polyester plants using Schenck Process MULTICOR® S mass-flow feeders and Loss-in-Weight feeders.

Powder feeding

Powdered raw materials require extreme feeding accuracy: less than 0.5% is required. Stringent protection requirements make the feeding more difficult, and a precisely matched polyester plant must be used.

The answer to all this is simple: the plant-specific feeding solution from just one source – Schenck Process.

Feeding with the specialists.

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Production of Detergents with Highly Concentrated Cleaning

Accurately fed, mixed and extruded

The production of compact, state-of-the-art detergents presents a true challenge to process technology. The homogeneous composition of the detergent requires accurate feeding, mixing and extruding. Only an integrated high-tech processing solution that leaves no room for deviation is capable of achieving such a task.

The process is similar to that of a pasta machine. The master batch is prepared from solid and liquid “components” after the accurate feeding of predetermined “formula” ingredients. This is pressed through a strainer plate at high pressure. This produces noodle-like fibres which are then cut off by rotating knives, and formed, dried and strained. With the help of further ingredients they are then processed to form highly compact detergents with remarkable throughput rates of 15 to 20 t/h.

With the system to the compact end product

Using scales and Me chaTron® feeding systems, raw materials are fed into the extruder from Bulk Bags and supply silos via conveyor devices. These supply silos are used as temporary storage containers that are filled up as needed by Bulk Bag discharge stations. The raw materials are then passed via the feeding systems to conveying equipment and to the downstream processing stations.

For detergent production – a feeding system for all materials from a single source: Schenck Process.

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LOGiQ® - Loading Automation System

Better, faster, more efficient

LOGiQ® The logistics solution that’s fit for the future

In the bulk materials and cargo industry, every gram and every second counts. And the requirements of logistics are rising sharply. The growing use of the Internet must be smoothly integrated into the process, as must new production data systems. The smooth interaction of new and existing hardware and software components requires concepts that also take account of future developments. These are huge requirements that can be seen in all sectors, be it the chemicals, steel and cement industries or waste and paper management.

An increase in quality. An increase in efficiency. A decrease in costs

The perfectly flexible solution for the automated turnover of goods is LOGiQ® . The new generation in shipping automation that has a zero-compromise approach to efficiency. Thanks to state-of-the-art building blocks with a modular configuration, LOGiQ® is a logistics process chain with precisely coordinated processes. It can be tracked down to the second. Faultless with complete documentation – for any possible form of further processing. In 24-hour continuous operations. Seven days a week. During the plant’s working hours and non-working hours.

It’s all good news

• Automated processes from ordering to shipment
• Control of flows of goods to and from the production processes
• Automation of the exchange of data between process and commercial systems
• Complete documentation of all processes
• Accurately defined loading and unloading, even without operators.LOGiQ® also offers scope for easily integrating existing components. Any future extensions included.

Have our specialists cook up an ‘ la carte’ solution for you that is more than the sum of all its components. Your LOGiQ® logistics solution for more efficiency, more quality combined with full utilisation of all potential for savings. Today and in the future.

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Schenck Process Weighing and Feeding Electronics

Suited to measuring, controlling, feeding and feedback work in all industries

Scale electronics lie at the very heart of scale systems and are responsible for controlling the entire feeding process. A distinction is made depending on whether the electronics are to be used for continuous or discontinuous processes.

The difference between the two can be easily explained: continuous scale electronics continually measure flows of materials, while discontinuous scale electronics record and process masses or weights at defined times.

Scale electronics – continuous:

• DISOCONT®
• INTECONT® Plus
• INTECONT® Satus
• INTECONT® Opus

Scale electronics – discontinuous:

• DISOMAT® B plus Ex
• DISOMAT® Opus
• DISOMAT® Satus
• DISOMAT® Tersus
• DISOBOX®

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DISOCONT®

Effective, convenient and compatible

A modular multi-talent for MechaTronic system structures

Do you want to record and balance material streams carefully, perform continuous feeding and charging, or integrate feeding devices into your system control?

The modular design and integration of the DISOCONT® electronics into the scale mechanics to form a MechaTronic solution results in compact units. These ready-to-use units can be easily integrated into the process and its controls, saving both time and costs.

Compatible:

Serial interfaces and field buses (Profibus, Ethernet, Device Net) make DISOCONT® the integral component of the process control system. It can also be used with interface modules as a conventional interface.

Smart:

It features plug-in connectors for peripheral devices as well as a parameter memory enabling the functional modules to be quickly replaced without readjustment.

Simple handling and integration:

All interventions can easily and conveniently be performed using the appropriate tools.

EasyServe – a parameterisation and diagnostic tool:

The Windows-based program enables even non-technical personnel to make adjustments/corrections, while sophisticated optimisations can be performed by specialists. The scale data can also be accessed by remote data transmission.

CFC modules – simple integration:

CFC modules enable simple Profibus linking to Siemens systems (PCS 7). Configurable scale values are directly available as binary or numeric values in the CFC plan.

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DISOCONT® MASTER TOUCH

Multi-functional, flexible, adaptable

The multi-talented solution fit for the future

The tried and tested MechaTron® feeder from Schenck Process, which enables accurate real-time adjustments to be undertaken with modular components, is the perfectly adaptable solution. The designs of the feed hoppers and discharge tools are matched to a wide range of bulk materials and are complemented by a mechanism, supported perfectly by the DISOCONT® feeder control unit. The solution allows a series of individual feed parameters to be assigned to any bulk material.

Intelligently controlling product changes

All plant operators know that for each new product they need to adapt both the feed parameters to the bulk material used and the recipe itself. The intelligent, superordinate DISOCONT® MASTER TOUCH control unit is responsible for controlling and coordinating the weigh feeder. When changing product, the parameter set in question is simply activated. The system “learns” to adapt to the new bulk materials using procedures prepared when first started up.

Guaranteed recipe and quality included in the solution

Extruder feeding with the DISOCONT® MASTER TOUCH control unit reliably manages a group of up to 16 Schenck Process weigh feeders and guarantees the quality of the extruded material in a very small space. As well as conveniently controlling the recipe, the system guarantees redundancy-free data management of the parameters for the feeder group and the individual feeders for very different bulk materials. Compared with standard systems in which the same parameters are managed in parallel in several data records and are therefore redundant, here changes take immediate effect in all recipes. Service-friendly, time-saving – the perfect recipe for maximum quality.

Perfectly monitored

While the actual job of feeding the material is delegated to the subordinate DISOCONT® or INTECONT PLUS® feeder control units, the operator sees all the main information at a glance. Touchscreen-based operation means the user can quickly adapt to the system and allows for immediate intervention when changing production parameters. The parameter records of the subordinate feeder control unit are selected alongside the various raw material percentages and the total throughput. If stable operation is established once the basic components have been started, the additives are added automatically. The process is carried out in reverse order and the recipe is monitored throughout. If irregularities are detected, immediate intervention is possible. The process data is recorded for evidence and long-term analyses and made available for analysis.

All benefits at a glance:

• Simple touchscreen operation
• Integrated group monitoring
• Master / slave control
• Control of groups, control of mill cycles
• Management of recipes
• Graphic trend
• PROFIBUS, DeviceNet or MODBUS to host computer

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INTECONT® PLUS

Effective, convenient and compatible

Continuous weighing and feeding electronics as a convenient compact solution

INTECONT® PLUS provides an extensive range of potential solutions: it can precisely record material streams, as well as balance, continuously feed, exactly charge or integrate feeders into the plant controls. By integrating the operator level into the electronics, it is particularly well-suited for individual scales or small groups of scale. Its core function is measuring and controlling.

An “all-inclusive” solution for standard process applications

Compatible:

The INTECONT® PLUS can be integrated into the process controls via conventional or serial interfaces and field bus (Profibus, Ethernet, device net).

Smart:

Parameters configure the electronics and enable replacement without readjustment.

Simple handling and integration:

All interventions can easily and conveniently be carried out using the appropriate tools.

EasyServe – a parameterisation and diagnostic tool:

The Windows-based program enables even non-technical personnel to make the necessary adjustments and corrections, while sophisticated optimisations can be performed by specialists. The scale data can also be accessed by remote data transmission.

CFC modules – simple integration:

CFC modules enable simple Profibus linking to Siemens systems (PCS 7). Configurable scale values are directly available as binary or numeric values in the CFC plan.

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INTECONT® Opus

Analysis system for legal-for-trade belt scales in the 0.5 accuracy class

What would weighing and feeding technology be without precise analysis systems? The answer is obvious – and Schenck Process, the global market leader in measuring and process technology, is regularly spurred on to deliver the best performance in this area.

Schenck Process has successfully produced another such highlight with the development of the INTECONT® Opus especially for legal-for-trade belt scales, which has just been launched. It replaces the INTECONT® PLUS for legal-for-trade belt scales that have been used for evaluation electronics in Germany and other countries for many years. The level of proven quality is once again raised in the INTECONT® Opus. In comparison with its predecessor, it offers impressive state-of-the-art technology, as it is based on the ultra modern ARM9-based processor platform. This is yet another major advancement in measuring technology, because approval for the new product not only includes the previous 1 and 2 accuracy classes when

appropriately combined with Schenck Process belt scale mechanics, but also the most demanding class 0.5 in accordance with EC Directive 2004/22/EC, which means that it is recognised in all EU member states.

As well as absolute precision, INTECONT® Opus also boasts a high level of operating convenience. It is operated by simply using the ergonomic keyboard. The luminous clear text display is not affected by glare and therefore allows the results to be read with ease at all times.

The INTECONT® Opus is available in the form of a panel-mounting unit (VEG) or as a stainless steel device for on-site installation (VKG). The field buses Modbus, PROFIBUS DPV0, DeviceNet or Ethernet are available for connection to the automation systems. Legal-for-trade registration can be carried out using an alibi printer or an external calibration memory (VEG model) and also using an internal calibration memory (VKG model).

The dongle concept and the electronic calibration memory used in the device are yet more decisive benefits of the INTECONT® Opus VKG. In the event of errors, a rapid and cost-effective solution is possible: all the components in the device can be replaced without the need for readjustment or re-calibration.

The benefits at a glance:

• Compact evaluation electronics for legal-for-trade belt scales
• 0.5 / 1 / 2 accuracy classes in accordance with EC Directive 2004/22/EC (OIML R50; DIN8132)
• Two models: VEG, VKG
• Replacement of all components without the need for re-calibration (VKG model)
• Integrated display and control panel
• High level of operating convenience, automatic adjustment programme
• Field bus interfaces

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INTECONT® Satus

Simple and Modern Indicator for Beltscales

Precise measuring und recording of bulk material

The monitoring system INTECONT® Satus is designed for applications where flows of bulk material have to be precisely recorded and measured with the aid of conveyor belt scales such as MULTIBELT®. The indicators’ consistent focus on what is actually needed makes it an especially interesting, yet simple and also ultramodern device.

Ease of use

Everything about this device is designed with ease of use in mind: data input via a keypad with just six keys. An illuminated LDC indicates the measurements and also makes the plain text user guidance system clearly legible. The dialogue output can be in German, English, Italian, Spanish or French.

By concentrating on the essentials, only a total of 18 operating parameters require setting. They can be entered using the INTECONT® Satus keypad or with the aid of the EasyServe PC program. The parameters are saved in the load cell dongle and therefore remain readily available even if the entire electronic system is replaced. Alongside the proven Modbus, the device also has a 10/100Mbaud network connection (Ethernet) as standard. Options include fieldbus cards for Profibus DP-V0, DeviceNet and Ethernet/IP.

Equipment and functionality

INTECONT® Satus, fitted with a stainless steel housing as standard, is also available as a wall-mounted device for vertical attachment and a tabletop version.

The device can be easily installed on the scales on-site, allowing for rapid commissioning. The delivery rate counter’s automatic recording of bulk material flows and belt load monitoring then ensure smooth production processes.

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