Utilization Of Fly Ash In India
Just to add toppings on my facts. World's renowned companies like HESS, PRIMA making good business in India. We can share our experience with world's best machinery suppliers for making -Aerated block,Conc blocks,slabs,curbs ect.Please note that more then 300 billion bricks are being made from clay(upper crust of earth) and very soon this is going to stop. We have detailed feasibility for launching similar type of products in India's vast market.We will provide details- about name of competitor,market size, type of products which has great values and help them to secure orders.
Regards, Anil ■
Utilization Of Fly Ash In India
Dear Mr. Seth,
You raised a very perspecive yet, sensitive issue.
We are a Finnish engineering company focusing on waste streams utilization and have a lot of knowledge on fly ash.
Yet most of the Indian companies who approach us for consultations/solutions refuse to acknowledge that there are NO "ready from the shelf" solutions
since fly ash properties differ from deposit to deposit. (maybe some goverment funding is needed to provide a GIS roadmap of fly ash deposits, chemical mineral content
and possible applications)
Research has to be performed for specific fly ash deposit, application and cost efficiency considerations (since Indian market is price sensitive, most of the time you
cannot use expensive chemical additives, and have to look for what other local waste streams that could provide a cost efficient substitute.)
We have the mechanical and chemical knowledge to:
1] Substitute cement with fly ash up to 50%
2] Use high calcium fly ashes
3] Use fly ash for large scale production of NON autoclaved cellular concrete blocks and partitions
4] Production of light expanding aerated clay like products from fly ash
5] Provide cost efficient production technology of micronized binders (cement, slag) or pozzolans in industrial scale capacities
Kind Regards
Ezry Akkerman
Oy Cyclotec Ltd
cyclotec@gmail.com ■
Utilization Of Fly Ash In India
Dear Ezry Akkerman, I appreciate your reservations.Yesterday, I was heading a panel of experts during Fly Ash utilization seminar at New Delhi and collected lot of datas and facts about the whole Industry. Frankly speaking, now, major private players have come in this field to make huge money out of this and ready to pay for the new technologies.As I mentioned in my last mails that brick Industry in India is in the hand of small suppliers but cover more then 90% of the entire demand,so they do not want to go for R&D. Even bigger players who have just venture in this race and bought machines are facing the problems of exact mixture.I have fair idea about the companies who are willing to invest in R&D and have respect for the companies like you. I can even introduce your company to TATAS, world's most reputed company who are making steel and have lot of by products.Let us join hands and do something which will be beneficial for all.
Regards, Anil ■
Utilization Of Fly Ash In India--Complete Report
To capture, the huge market for replacing 300 billion clay bricks(at present) by fly ash based bricks,hollow blocks,arearted conc.blocks, which shall be replaced soon by Fly ash as per the latest guidelines of Ministry of Environment in India. All these products shall be based on Fly ash, which is a major raw material(up to 75%).Our team has done extensive study for last 5 years and collected important datas on ground zero(not from GOOGLE) . Indian Power plants burn about 500 million tonne of coal per year and produces 200 million tonnes of fly ash at present, which shall grow by 900 mtpa (coal) and 350 mtpa (fly ash) by 2020. So, lot of opportunity to earn from this Black Gold-Dust called Fly Ash.
We are now, ready to supply following information on platter to the concerned Industries--
Report no.-1--About clay bricks--
About Present Scenario of Clay Brick Industries of India
Annual Productions of Clay Brick, Numbers of Clay Brick units in India,Coal consumption and natural clay used by these units,Utilisation perspective,Policy formulation, MoEF(Ministry of
Enviroment-Govt.of India) Notification on Fly Ash,End users,Stetigies.
Report no. 2--Fly ash Bible which shall contain the following--
Fly Ash—Importatnt Information.
Use of Fly ash in manufacturing Building Material,What is Flyash?,Problems of Ash Management in India,Fly Ash Generation & Utilization chart from year -1196-97 to 2011-2012,Areas of FA Utilization in year 2011-2012,Technology Options for Fly ash Utilization in various Industries with case studies Coal Ash History , Coal Ash Utilization in India MoEF Notification - on Fly Ash Utilisation, DGMS guidelines on Backfilling of Coal Ash in OC Mine, Method of Dumping Coal Ash, Projections of generation and utilization of Fly Ash,Chellenges face by power utilities,Barriers—Policy &Legal,Economis,technical,institutional,environmental, Notificatios on Power Plants-For new power plants and for existing power plants, New notification incentivizes power plants to utilize fly ash by allowing them to sell fly ash,Ground realities about-Usage of Fly ash,Global FlyAsh utilization Expected Fly Ash Absorption Capacity By Indian Cement Industry ,Fly Ash Scenario in NTPC,Ash Generation and utilization data-by NTPC which is generating-50 mtpa of Fly Ash at present, Out sourcing of Fly ash from NTPC for Indian Industries and Gulf countries,Export of Fly ash-Strategies and Linkage,setting of Fly Ash export and import terminals in India and in Gulf countries.
Report no.3
Fly Ash usages in Concrete:- Detailed report on Materials,Hydration,Strength and Duarability.
Use of Fly Ash for Road Embankment Construction--Engineering Properties of Fly ash,Indian Roads Congress-Guidelines For Use Of Flyash In Road Embankment, Some case histories of use of pond ash in Road/Railway Embankment.
Anil Seth
Libran Engineering&Services
www.libranengineering.com
Technical Consultant--Deloitte, KPMG,Drewry, TMILL(Tata Steel),Halcrow,CES/Jacobs, Royal Haskoning,Gammon Infra.,Aecom ect. ■
Looking For Interested Companies From The Globe
We are looking for best companies of the globe, who wanted to sell their products/machinery for various types of Block making machines,precast slab making machines and other innovative items/machinery, based on using Fly Ash+Gypsum+Cement+additives as a basis raw material.We will provide solid base in India for the interested company/companies.We have depth knowledge of the market,customer details,sources for Fly Ash, which will give instant boost to the business.There is a huge market for used machines also.
We will also help the interested companies in outsourcing /manufacturing of some parts in India,by doing like this,the price will will be competitive.
Regards.Anil Seth ■
Utilization Of Fly Ash In India
We can out source Fly Ash up to 6 mtpa, direct from the producers on long term basis, on very competitive rates. Direct agreement for 5-6 years between buyers and sellers. Good opportunity for
Industries like--Cement, Block Making,Ready mix plants ect.
Anil Seth
Director
www,libranengineering.com ■
Utilization Of Fly Ash In India
Dear Mr. Seth,
Utilizing our air separators (P90-95=10-12 micron with average size 3-4 micron, at feed capacities up to 25 tons/hour)
and our chemical activation techniques we can expect maximal cement substitution rate of 50%, (depending on mineral/chemical composition of fly ash).
Also high calcium fly ash application is possible, avoiding the free CaO problem.
Right now we test bottom ash, at 30% fly ash (low calcium) substitution and we get 19% over the control samples in mortar test.
Kind Regards
Ezry Akkerman
Oy Cyclotec Ltd
Originally Posted by libranengineering
Industries like--Cement, Block Making,Ready mix plants ect.
Anil Seth
Director
www,libranengineering.com
■
Utilization Of Fly Ash In India
Dear Ezry Akkerman, Thanks for your reply.Please send complete technical and commercial offer for 25 tph separation unit on our mail id.-libranengineering@gmail.com.
Please send me your mail id,enabling me to send test report for fly ash.
Regards, Anil ■
Granulator Machine Manufacturers
Hello Everybody.
I am New Here From granulator machine manufacturers Company. We Provide Custom Word Wide Machine manufactures as per client requirement.
Thanks. ■
Demand For Fly Ash Bricks In India
Very well said about feature of fly ash bricks in India. Of course, in most of the states government planned to ban clay bricks. Because, clay bricks require plastering and heavier in weight. Thermal conductivity & water absorption for clay bricks are 1.25 – 1.35 W/m2 ºC & 20-25%, whereas thermal conductivity & water absorption for fly ash bricks are 0.90-1.05 W/m2 ºC & 6-12%.
Fly Ash bricks are alternative to burnt clay bricks in the construction sector in India. Fly ash bricks are nowadays mostly used for construction and gaining its popularity over builders and engineers because of its high strength, uniformity and less consumption of mortar plastering. Great future for fly ash brick manufacturer in India for coming decade. ■
Utilization of Fly Ash in India
We want to share some facts about latest development in FLY ASH Industries in India with Hon. experts of this forum.
India has consumed about 450 million tonne per year of coal in power sector last year and this will increase by 800 million ton per year by 2016-17. Now, we have problems of utilization of about 120 million ton (at present) . There are technologies, where we can use 75%of processed fly ash in making bricks,blocks,slabs,light weight boulder to be used in cement concrete and in other valuable products. India, uses about 300 billion bricks made of clay and most of them are produced by un organised sectors,these clay bricks are of bad quality.In one of the states of India, Govt. tried to banned clay bricks but due to non availability of fly ash bricks they will have to shelved that ban. So, there is an opportunities for companies who deals with such type of technologies. We can share our 36 years of exposure to interested companies who wanted to enter in this field and can provide detailed feasibility study which will give latest information about latest happenings in this sector. One more interested information about fly ash-Now, some of the power producing companies in north India are charging rupees 400 (US$ 8) for each tonne of fly ash because they know the value of fly ash which can be used with 20% of cement and other additives to get the rate equal to 4000 rupees(US $ 80) per tonne.
We can also arrange huge quantity of fly ash of best quality to cement producing companies in Gulf at a very competitive rates on long term basis.
Anil Seth
Director
Libran Engineering &Services
Technical Consultant--TATA STEEL(TMILL),KPMG,Drewry,Deloitte,Halcrow, Gammon,Sical ect.
www.libranengineering.com
00919811055650 ■