Blending of Sugar

indrajit
(not verified)
Posted in: , on 30. May. 2010 - 14:08

Dear Lyn Sir,

Ist of all i would ike to congratulate you for some excellenat writing which ar eavialbel from Ajx pr BMHB.

I would like to seek you advice on the follwoing matter fo sugar blending.

1. I have a refined sugar prodcution line with 125 TPh capacity ( MA-0.6 mm, CV 34 %)

2. I am intentented to remove the fines which are 8 % 0f the product mass and are under 250 microns.

3. refined sugar after fine separation will go to the conditioning silos and fines will go to spearate line.

4. under certain circumstances ( not technical ) , i have to blend these fines with conditioned sugar after silo.

5. i will add these these fines on a belt conveyer carrying refiend sugar but i fear from the possibility of uniform mixing. there are four transfer point for complete ( after mix up )material by virue of elevator and packing machine hopper.

what is you opinion. two stream will mixed or a certain degree of segregation will appear.

Best Regards

indrajit

Mixing And Segregation

Posted on 1. Jun. 2010 - 09:38

The fines will not mix effectively just by depositing the addition onto sugar moving along a belt conveyor but, assuming that the feeder adds the fines in the correct proportions and distributes across the belt relative to the moving bed depth, the addition will be well placed for delivering the right blend as there should not be any lateral segregation along the flow stream. Subsequent handling will provide some degree of cross-stream mixing, but the material should be blended more effectively by a simple static mixer at some point before the flow is divided to the four packing machines because the composition following division of the flow to the packing machines will be highly sensitive to the cross sectional homogeneity of the mixture and how the flow line is separated and diverted.

Further handling to and in the packing machine may allow subsequent segregation, particularly if there is a buffer hopper on the packing machine. The degree of composition variation in the pack will then depend on the size of the package.

Like most applications that involve segregation, the detail construction of transfer points and storage containers any most important. An experience review of the proposed flow route construction would probably be valuable. Some tips on minimising and rectifying segregation are given in my book, ‘User guide to Segregation’, published by The British Materials Handling Board.