EP-Type Belt Characteristic

Posted in: , on 30. Apr. 2008 - 07:51

Dear Forum,

I work for 2x400MW Coal-Fired Power-Plant at East-Java,Indonesia. We have been using NN type Belt-Conveyor for about 13 years for Coal-Transportation to our plant.

Recently we have an elongation problem of our NN-Belt. The TakeUp Pulley was bottom out of its Travel Limit.

Now we have a plan for replacing our existing NN-Belt with EP-Belt. Until now, we have been looking for more information about the EP-Belt. Could forum give me a hand ?

Do you have comparison information about those two kinds of type, EP-belt VS NN-belt ?

Comparison about their each belt-constructions, their each characteristics, and their each physical properties ?

Looking forward for your reply.

Thanks & Best Regards.

Irfan Eko B

MC Planner

PJB UP Paiton.

David Beckley
(not verified)

Re: Ep-Type Belt Characteristic

Posted on 1. May. 2008 - 07:17

Unless you have high impact forces the EP belt should be suitable for your coal handling conveyors. The EP belt will have less stretch than the all nylon belt.

Regards,

David Beckley

Conveyor Design Consultants of WA

Perth Western Australia

www.cdcwa,com.au

Re: Ep-Type Belt Characteristic

Posted on 2. May. 2008 - 03:17

Dear David,

How much "high impact" for EP should it be?

And how should it be compare with NN?

Thanks & Best Regards

Irfan Eko B

MC Planner

PJB UP Paiton

David Beckley
(not verified)

Re: Ep-Type Belt Characteristic

Posted on 2. May. 2008 - 03:57

Irfan,

How much impact do you have i.e. what is the maximum lump size and what is the drop height in the transfer chutes. Both belt types are of the multiply type with the EP belt using a fabric with Polyester strands for the longitudinal direction (warp) and Nylon strands for the transverse direction (weft), the NN belt uses Nylon strands in both the warp and the weft. Nylon is a trademark of DuPont, its chemical name is Polyamide hence the European identification of P for what others call NN.

The elastic modulus of Nylon being significantly lower than that for Polyester hence the stretch problem. However the low elastic modulus of Nylon makes it best for high impact. Belting manufacturers can use various weaves including a crowsfoot weave, which I believe is good for impact.

Your belting supplier should be able to advise you on which type is most suitable. If you have a narrow belt with 45 degree troughing idlers you may find that the EP belt will be stiffer and will not sit in the trough as well when the belt is empty. Once again the belt supplier will have recommendations for the maximum number of plies for satisfactory troughing.

If the stretch problem has only recently occured after a long time of operation; check that your gravity take-up mechanism is working freely. If a take-up has high resistance to movement it can induce additional belt stretch.

Regards,

Dave Beckley.

Re: Ep-Type Belt Characteristic

Posted on 2. May. 2008 - 06:08

Belt Conveyor that we use ;

-Belt width : 2000 mm

-Belt total lenght : 615 meter

-Lift : 14.18 meter

-Belt speed : 3.03 m/s

-Capacity : 3500 ton/h

-Throughing angle : 35 degree

-Surcharge angle : 20 degree

-Weight of material (coal) per meter :

0.64 ton/m

-Drop height : 5 meter, with 2 transfer

chutes

-TakeUp : Vertical Gravity, with 9000

mm TakeUp Travel

Could you please help us, any suggestion witch type of belt that should be the best choices for our BeltConveyor it will be ?

Looking forward for your reply.

Thanks & Best Regards.

Irfan Eko B

PJB UP Paiton

David Beckley
(not verified)

Re: Ep-Type Belt Characteristic

Posted on 2. May. 2008 - 06:23

Irfan,

What you are now asking for falls in to the category of requesting free consulting services and that is not the purpose of this forum.

From what you have told me an EP belt should be satisfactory but it would be necessary to carry out a power and belt tension analysis prior to recommending the correct belt strength and cover thickness.

If you do require engineering sevices please contact me directly by email to david.beckley@cdcwa.com.au and I will see if I can help you.

Regards,

David Beckley.

china_conveyor_belt
(not verified)

Ep Conveyor Belt

Posted on 21. May. 2008 - 05:40

Polyester Canvas Conveyor Belt

The polyester conveyor belt is also called EP conveyor belt. It's framework material is the polyester canvas interwoven with meridian terylene and latitudinal polyamide fiber. It is characterized with excellent endurance, good water-resistance, no lowering of strength in humidity, mildew-proof, and high load of initial models. It is applicable to convey materials in medium and long distance, with high-load, and at high speed.



Specification and technical data of multi-ply polyester conveyor belt

Fabric

Type Fabric Structure Fabric

Spec. Ply Thick

(mm/p) Strength series (N/mm) Cover Rubber Thickness (mm) Width

(mm) Length

(m)

Wrap Weft 2Ply 3Ply 4Ply 5Ply 6Ply Upper Lower

Polyester

(EP) Polyester

(E) Polyamine

(P) EP-100 0.80 200 300 400 500 600

EP-150 0.90 300 450 600 750 900 400~2000

EP-200 1.05 400 600 800 1000 1200

EP-250 1.25 500 750 1000 1250 1500 2.0~8 0~4.5 500~2000 ¡Ü 300

EP-300 1.35 600 900 1200 1500 1800

EP-350 1.50 1050 1400 1750 2100

EP-400 1.80 1600 2000 2400 600~2000

EP-500 2.00 2000 2500 3000

Adhesion and elongation of the belt

Belt Carcass ADHESIVE STRENGTH ELONGATION

Between Plies Between rubber and carcass (N/mm) Longitudinal Longitudinal elongation

N/mm Rubber thickness ¡Ü 1.5mm Rubber thick>1.5mm elongation at break % ¡ at reference load % ¡Ü

EP Canvas ¡ 4.50 ¡ 3.20 ¡ 3.50 10 4.0

Cover properties of the belts

Cover Grade Tensile strength Elongation Abrasion Change Rate of tensile strength

¡ ¡ ¡Ü and Elongation after aging

Mpa(kgf/cm2) % mm3 %

H 24(240) 450 120 -25~+25

D 18(180) 400 100 -25~+25

M 15(150) 350 200 -25~+25

L 10(100) 300 300 -25~+25

Add : No.172 Xinhua Road, Shijiazhuang, Hebei, China

Phone :0086-311-87187255 / 87663100

Fax: 0086-311-87872393 / 87663100

E-mail:

polyester-canvas-conveyor-belt

href="mailto:strongflex@yahoo.cn">strongflex@yahoo.cn

Website:

polyester-canvas-conveyor-belt

href="http://www.strongflex.com" target="blank">http://www.strongflex.com

Attachments

polyester-canvas-conveyor-belt (JPG)

Re: Ep-Type Belt Characteristic

Posted on 29. May. 2008 - 04:22

Originally posted by irfan eko b

Dear Forum,

I work for 2x400MW Coal-Fired Power-Plant at East-Java,Indonesia. We have been using NN type Belt-Conveyor for about 13 years for Coal-Transportation to our plant.

Recently we have an elongation problem of our NN-Belt. The TakeUp Pulley was bottom out of its Travel Limit.

Now we have a plan for replacing our existing NN-Belt with EP-Belt. Until now, we have been looking for more information about the EP-Belt. Could forum give me a hand ?

Do you have comparison information about those two kinds of type, EP-belt VS NN-belt ?

Comparison about their each belt-constructions, their each characteristics, and their each physical properties ?

Looking forward for your reply.

Thanks & Best Regards.

Irfan Eko B

MC Planner

PJB UP Paiton.

Dear Irfan,

We have more than 20 years manufacturing experience for conveyor belts.We are ISO9001:2000 certificated bySGS and we are the only China manufacture who gets the US-MSHA certificate(certifivate No.: 18-CBA050004/001) in the America.



Generally speaking, many coal mining clients would like to use EP type to convey the coals, not the NN type.

If you need high adhension and strong elongationg ,we do suggest you'd better choose DIN W grade . and DINW is very popular in coal mine conveyor systems.

Hope that we could give you some useful reference.Anything we can help,pls feel free to let us know.

Molly

Qingdao Huaxia Rubber Industry CO., Ltd.

www.huaxiarubber.com

e-mail: saleszwz@huaxiarubber.com

lemon316@hotmail.com

Ep Conveyor Belt

Posted on 21. Jul. 2008 - 04:34

Sungda Conveyor Co.Ltd, is the biggest manufacturer of conveyor belt in China. Our factory was funded in 1986, located in Rubber industry technical development park in Baoding city of North of China.

we can supply various conveyor belts with competitive price such as Fire resistant conveyor belt, Heat-resistant conveyor belt, Cotton conveyor Belt (CC),Nylon conveyor Belt (NN), EP conveyor Belt , steel cord conveyor Belt, Corrugated sidewall conveyor Belt, Bucket elevator Belt. refering to international advanced technology standared. We can make production according to your requirement.

Please contact with us if you have any question for our products:

Mail address:

ep ply conveyor belt

href="mailto:overseas.sungda@gmail.com">overseas.sungda@gmail.com;overseas@sungda.com

Msn online chat:

ep ply conveyor belt

href="mailto:sungda@hotmail.co.uk">sungda@hotmail.co.uk

Website:

ep ply conveyor belt

href="http://www.sungda.com" target="blank">http://www.sungda.com

Skype: bd-sungda

Tel: 0086-312-2236070

Fax: 0086-312-5936800

Mobil: 0086-13810872336

Attachments

ep ply conveyor belt (PDF)

[B][I]S[COLOR="#FF0000"]U[/COLOR]NGDA[/I][/B] Address: Boye Rubber Industry Technical Development Park Baoding city, China Post code: 071000 Mail address: [email]overseas.sungda@gmail.com[/email] Website:[url]http://www.sungda.com/[/url] Tel: 0086-312-5308005 Mobile: 0086-15097752737