Ammonium Sulphate Silo Gates

Posted in: , on 28. Jul. 2011 - 15:59

Hello,

I am replacing an old ammonium sulphate storage bin and would like to get some idea of typical gates used for this product. We currently have a slide gate but this type of gates poses problems with flow (old tank has angle of 45 degrees) and often gets caked up with wet product. Moisture is our big problem here as we are an outdoor facility (in Hamilton Ontario). We try to control the moisture as much as possible but ultimately have to deal with it when it becomes present in our product.

I have been researching mass flow gates and clam shell gates and was wondering if anyone has any experience with this type of product and gate configuration.

The product we are storing is emptied daily and has a particle size of 1-4mm with a moisture content that varies from 0-0.38%.

Our new silo is to be a mass flow design (30-40 tonnes) which will make flow better so I just need to match the new design with an optimal gate design. The bottom opening of my silo is approximately 6 feet by 2 feet.

Thanks,

Ryan Taylor Brown

Ammonium Sulphate Silo Gates

Posted on 28. Jul. 2011 - 11:16

Dear Ryan,

your problem is not the gate valve, your problem is the cone and the moisture of the material.

We recommed you to chance the cone to 60° so you get a better Flow rate.

If you have place under the silo you can cut the cone at diameter 2000 and mount a new cone

Other you need think is to heat the cone. By heating the cone you never get so much problem with the moisture in the tank.

For better Flow rate we recommend you also to install min 3 air cannon depend from diamater of silo up to 5 air cannons

If you have a drawing from the silo we can quote the air cannon to you including technical design where to install the cannon

If you can chance cone also will be function our disharge hopper.

Also the outlett sitze is not very well for get a good Flow rate.

Better you have square outlett min 300 mm ( 12 " ) better 400 mm ( 16 ")

Hope my answer will help you

Good luck

Bernd Sauer

www.bs-vertrieb.de

Ammonium Sulphate Silo Gates

Posted on 2. Aug. 2011 - 02:21

Hi My Sauer,

I have attached a drawing of our proposed tank design that we had a consulting firm develop for us based on or specific product testing.



  • Heating the tank to solve the moisture maybe a solution and I will look into that with the project team.
  • Using air cannons to assist the flow is interesting. I have attached a drawing of the new silo design for your reference.
  • Is there any reason why a square gate would be preferred instead of a rectangular?

Thanks for your input.

Do you have any particular gates available that you have design for customers with similar product? Some product details are on the attached drawing.

Thanks,

Ryan Brown

Attachments

mass flow silo (PDF)

What Is The Best Gate For Ammonium Sulpahte Silos?

Posted on 2. Aug. 2011 - 02:24

Hello,

I am replacing an old ammonium sulphate storage bin and would like to get some idea of typical gates used for this product. We currently have a slide gate but this type of gates poses problems with flow (old tank has angle of 45 degrees) and often gets caked up with wet product. Moisture is our big problem here as we are an outdoor facility (in Hamilton Ontario) and cannot eliminate is compeltely.

I have been researching mass flow gates and clam shell gates and was wondering if anyone has any experience with this type of product and gate configuration.

The product we are storing is emptied daily and has a particle size of 1-4mm with a moisture content that varies from 0-0.38%.

Our new silo is to be a mass flow design (30-40 tonnes) which will make flow better so I just need to match the new design with an optimal gate design. The bottom opening of my silo is approximately 6 feet by 2 feet.

I have attached a copy of the new silo design which was created by online testing with our product.

Thanks,

Ryan Taylor Brown

Attachments

mass flow silo (PDF)

Re: Ammonium Sulphate Silo Gates

Posted on 3. Aug. 2011 - 06:00

Ryan

I have merged your threads in here - there is no need to start another thread on the same subject. (post #4)

Gary Blenkhorn

Moderator

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Silo Issues

Posted on 3. Aug. 2011 - 09:10

About your silo issues;

There is no need for gates at any time

if you have an apron feeder to draw the

material down using air cannons to break it

loose as postioning the air cannons

where the manufacturer recommends

it to be placed on the inverted cone(s).

Using a single apron feeder to draw the material

down to the draw off point/belt would be very

simple to do.

You will have the benefit of flow from back to front

pulling all the material with the tractive effort created

by the apron feeder tread.

The apron feeder will hold the material in place

on the feeder plates and the skirting will prevent

spillage.

lzaharis