Impact Force on Chute

Posted in: , on 5. Jun. 2009 - 12:29

Hi,

Conveyor :

Speed = 5.1 m/s

Material density = 1.77 t/m^3

Capacity = 4000 TPH

I would like to know the ways to find the impact force by the material on the impact plate (plate where the material from conveyor hits and proceeds downwards).

The impact plate is curved in shape to render smooth flow along the profile without too much on bounce back (which happens if you a straight verical impact plate)

thanks

Re: Impact Force On Chute

Posted on 5. Jun. 2009 - 07:08

Material density is irrelevant.

Resolve the vertical & horizontal components at the point of impact along the discharge curve according to the information on Lyle's link.

If material doesn't bounce back what's the point of the plate?

Re: Impact Force On Chute

Posted on 28. Jun. 2009 - 11:40

Hi all,

Here the dificulty is to estimate the real contact time in wich the variation of the quantity of movement occurs.

Nothing better than to do some experiments.

Have someone of you already done it?

Regards

Alexandre Calijorne

Alexandre Costa Calijorne Caltra Projetos & Consultoria Ltda [url]www.caltra.com.br[/url] [email]alexandre@caltra.com.br[/email] phone/fax: +55 31 2555-9097

Granular Pressure Measure

Posted on 29. Jun. 2009 - 12:10

Density is very important.

Particles have various arresting velocities, vectors, and inertias according to their: mass flow characteristics, contact angles, particle shapes, in-situ density of the individual particles, general particle asperity, quasi-surface friction, particle rheology (elasticity, plasticity, viscoelastic damping properties that may by strain-rate dependent), particle size distribution and initial particle velocity vectors, and dynamics of particle bed being impacted to name a few.

The above complexity is complicated for a hand calculation method, but easy for a well developed Discrete Element Model (DEM).

Engineers used to apply water pressure formulae, such as water flow stream on a plate. This is a crude way to define the science, but with fine, dry particles that do not aerate, it can give acceptable results.

Rocket science anyone?

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450
eng1neer
(not verified)

Re: Impact Force On Chute

Posted on 29. Jun. 2009 - 10:06

Hi,

for chutes used in machines for mining application the "DIN22281-2" defines the forces horicontal forces to impact plate and vertical forces to impac idler / table.

This should be sufficient to get a feeling about the dimension of the forces for the impact plate.

Realogy

Posted on 30. Jun. 2009 - 01:54
Quote Originally Posted by nordellView Post
........

Particles have various arresting velocities, vectors, and inertias according to their: mass flow characteristics, contact angles, particle shapes, in-situ density of the individual particles, general particle asperity, quasi-surface friction, particle rheology (elasticity, plasticity, viscoelastic damping properties that may by strain-rate dependent), particle size distribution and initial particle velocity vectors, and dynamics of particle bed being impacted to name a few.

.......

Engineers used to apply water pressure formulae, such as water flow stream on a plate. This is a crude way to define the science, but with fine, dry particles that do not aerate, it can give acceptable results.

Rocket science anyone?

So what density should this punter be using?

Re: Impact Force On Chute

Posted on 30. Jun. 2009 - 02:17

His 1.77 t/cm would be a good start.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450

Re: Impact Force On Chute

Posted on 27. Mar. 2010 - 05:33

If you estimate the co-efficient of restitution (Cr) (generally this will be quite low because the material will flow off the impact plate, not bounce straight back). The real impact time does then not need to be known.

You can resolve the velocity into velctors and analyse the forces in both directions.

Using the bernouli eqn for water streams, the equation simplifies down to

F = 0.5 x Area of impact x density x velocity prior to impact^2 x [1-Cr]

As Nordell said, this is based upon the water stream from a plate but can be used to give an indication of the force on the impact plate.

Hope this helps

Cheers,

Kristan

Re: Impact Force On Chute

Posted on 17. Apr. 2010 - 07:33
Quote Originally Posted by kristan duthieView Post
....

F = 0.5 x Area of impact x density x velocity prior to impact^2 x [1-Cr]

As Nordell said, this is based upon the water stream from a plate but can be used to give an indication of the force on the impact plate.

Hope this helps

Cheers,

Kristan

As louis panjang said density is irrelevant since area of impact x density x velocity are dependent on the mass flow.

Springs Under Plates

Posted on 17. Apr. 2010 - 06:15

Hi everyone,

Does it make sense...to put springs under the impact plates to improves its life?

The resultant forces should results lower because the interaction time between plate and material piece will increase.

Has someone already tried this?

Regards

Alexandre Costa Calijorne Caltra Projetos & Consultoria Ltda [url]www.caltra.com.br[/url] [email]alexandre@caltra.com.br[/email] phone/fax: +55 31 2555-9097