Re: Slag Handling
To advise on any handling system it is necessary to know both the duty and the condition of the material to be handled.
Both paper sludge and fly ash have been mentioned and there are many methods that can be used for either, depending on the duty, i.e. scale, distance and function. A little more information may allow more detailed comment. ■
Always Something New
Strictly speaking, slag is usually produced at very high temperatures and it is often molten. That is not conducive to pneumatic conveying because at those high temperatures the filter bags get burned out. Please provide a concise definition of the slag in question. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Slag Handling
The questioner assumes that slag is only conveyed pneumatically.
This can certainly not be molten slag or un-ground slag.
Leaves us to the guess, what slag is in the mind of the questioner?
My guess is something in the cement industry. ■
Teus
Re: Slag Handling
Slag is also a term used in coal mining describing the waste from the mining operation. The OP needs to confirm his definition of slag before anyone can give an answer to his query. ■
Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b
Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.
Slag Handling
Respected Sirs,
(Hi Mr. John Gateley,Teus Tuinenburg & Gary Blenkhorn)
First of all thanks for all your sincere replies against my first post in this forum.
My Intention was however,for Fly Ash Handling only.
it is always a privilege for a newcomer like me in the Material Handling Industry to comprehend the knowledge from all your advises which reflect the experience and intelligence you have.
Thanks again.
Regards,
Subhashis Dey ■
Paper Sludge Handling
Meanwhile I also want to seek your advise regarding conveying of Paper Sludge.
The details of the material properties are as follows:
Unit Design Range
Fuel As-Received
Lower heating value (as received) MJ/kg 0.83 0.5-1.2
Total moisture % 70 60~75
Bulk density kg/m3 750 700-900
Ash softening point, reducing
Conditions ºC >1050
Analysis of as received (%-weight):
- Carbon, C % 7.05
- Hydrogen, H % 0.92
- Oxygen, O % 6.91
- Nitrogen, N % 0.24
- Sulfur, S % 0.04
- Ash % 14.82 14~20
- Chlorine, Cl, maximum % 0.0106
Volatile, (DAF) % 14.1
Alkaline in ash (weak acid soluble)
- (Na+K), less than % 0.15
Thanks and Regards,
Subhashis Dey ■
Re: Slag Handling
Dear Subhashis
Total moisture % 70 60~75
Definitely not pneumatic conveying. ■
Teus
Sludge Handling
Dear Sir,
Thanks for your reply.Is there any possibilities to use General Trough Belt Conveyor for this purpose?
DEM analysis of discharge trajectory will then be complicated though.
Instead of Conventional Design of Discharge Chute, we have to think in some different way.
Can you please intervene with your advise?
Thanks and Regards,
Subhashis ■
Don't Get Too Scientific.
DEM would be unreliable to say the least. So forget it. As far as is known (published) DEM is only used for 2 phase materials. To expand: most bulk materials comprise solids of varying sizes and chemical composition; gaseous voids and free or inherent moisture. The variation in material properties is enormous and probably the reason that no individual or body knows precisely what will happen throughout a process. That alone makes the process of handling known liquid chemicals, however hazardous, comparatively easy.
It is not heresy to suggest that bulk solids handling relies, exists even, on the basis of the unknown. Expertise is applied in the face of overwhelming ignorance. A change in moisture content often gums up a plant which worked quite well while the original limitations were in place.
In you case the conveyed distance and rout are very relevant as also is the particle spectra. Please provide more information. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Weigh Feeder For Transport & Weighing/Dosing
Dear Mr. Dey,
If it is not too sticky we can transport the slag with a conveyor, with special belt and scrapper.
I need more info regarding capacity and available space.
Best regards,
Naud Luijerink nl@jesma.com ■
Slag Handling
What are the alternative methods to convey the Slag other than the Pneumatic Conveyor? ■