Question about shaftless screw conveyors

Hi,

I have a pretty good idea how to calculate the required horsepower to obtain a certain capacity with an ordinary screw conveyor as a function of material type, screw dimensions, etc.

I was wondering how do these same calculations differ for shaftless screw conveyors? Anyone can give me some pointers?

Thanks a lot,

Dimitri

Power Calculation

Posted on 17. Apr. 2008 - 11:01

Hi Dimitri,

A conventional screw conveyor has a shaft with end bearings. That means the power to drive the empty screw is only a factor at bearing friction.

In a shaftless application the dead weight of the screw must be included in the friction calculation - which could vary between metal to metal friction, and metal to product.

In both cases the gland packing at the shaft exit can generate extra frictional resistance. The extra resistance due to this and other incidental factors is not easy to estimate. Usually an assessment is made based on past experience with operating screw equipment. Such fudge factors are not easy to come by. Many consultants treat them as a trade secret.

Regards - John.Rz

Conveyor Calculation http://www.cospire.com/browse.aspx?id=4317

Shaftless Screws

Posted on 18. Apr. 2008 - 03:14

It is worth pointing out that the weight of shaftless flights are generally heavier than normal screw flights because they have to transmit the torque. The capacity is also very marginally less because of the flight thickness, but otherwise normal screw calculations apply with the extra friction indicated by John.

Re: Question About Shaftless Screw Conveyors

Posted on 26. Apr. 2008 - 09:38

Thanks for the answers so far and my apologies for not replying earlier (as I was abroad).

WAM, Martin, etc. give good tables with material factors etc. to calculate regular screws. Is there a similar publication for shaftless screws?

Say I would calculate the horsepower etc. for a shaftless SC as I would for a regular SC using the tables provided by them; how far would i be off? Are we talking about 10/20% or 100/200%?

As I have no experience with these SCC, i'm kinda lost here! So thanks for more info!

Regards,

Dimitri