Hanger bearing for inclined screw conveyor

B K Bhattacharya
(not verified)

Dear all

I am not an expart on screw conveyor engineering but like to design a screw conveyor having following parameter.

1. Distance between feed & discharge spout = 6.5m

2. Capacity = 1.0 t

3. Material = STTP dust

4. Bulk density = 780 kg/cum

5. Inclination = 37 degree

Material feed from hopper through rotary feeder.

Can i used hanger bearing at middle of shaft? then what will be the shaft size and what type of bearing will used.

B K bhattacharya

Screw Conveyor Hangers

Posted on 25. Jul. 2005 - 07:37

Yes you could use a hanger bearing in the middle of the shaft but it is not absolutely necessary. You can run a continuous pipe if you like but I would recommend going with a heavy wall pipe and a larger shaft than what would be called for on a screw with a hanger. The other disadvantage is that there will be more wear as the flight will rub on the trough.

The hanger type is usually determined by the product being conveyed.

Download the PDF file from Martin Sprockets as per link below. Unfortunately for you it is not in metric. But it will give you all of the design procedures that you need to follow.

http://www.martinsprocket.com/2001/SecHa.pdf#H5

Good Luck

Gary Blenkhorn

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

pelletman
(not verified)

Re: Hanger Bearing For Inclined Screw Conveyor

Posted on 27. Jul. 2005 - 05:58

Pls. advise what the product is to be conveyed, the temperature of product within the hopper above the rotary feeder (throat opn & outlet size of the "feeder" AND if the inclined housing of the inclined conveyor is within a bldg or is being conveyed outside of the bldg for disposal purposes.

Design of an inclined conveyor requires more skills than those found in a design book for screw conveyor.

B K Bhattacharya
(not verified)

Re: Hanger Bearing For Inclined Screw Conveyor

Posted on 27. Jul. 2005 - 06:29

Dear Mr. Pelletman

Material to be conveyed are Fertiliser dust which is passing through bagfilter with room temperature. Materials stored into the bottom hopper when certain capacity achive then interlocking rotary feeder open (Throat & outlet opening 200 dia) and material fall onto the screw. Screw feeder also interlocking with rotary feeder. The system is within a building.

Best regards

B K Bhattacharay

Inclined Screw Conveyor

Posted on 27. Jul. 2005 - 09:22

The duty described is quite practical, but ripe for causing problems and the task of designing amd making such an item is not advised to be undertaken by non-specialists. Apart from the commercial fact that the skill and experience of suppliers is a major feature of the sale value on such individually designed detail, there are many details of both design and fabrication that will determine the suitability of the equipment and it would be imprudent to pass on guidelines that would imply that the task is straightforward. Suffice to say that an intermediate bearing would be a perennial maintenance nuicance and such aspects as auger deflection, shaft straightness, potential vibration and 'epicyclic rolling', 'run-back' at 37 degrees inclination, bottom seals and bearings and feed hopper and inlet chute design for flow reliability must be considered. My book, 'Guide to the Design, Selection and Application of Screw Feeders', available from The British Materials Handling Board, outlines many of the factors of screw equipment relating to elevators. It is unlikely that an equipment manufacturer would go further with supplying free design information. Screw conveyors are relatively simple handling devices. Screw feeders apparantly so, but there are a host of features where a specialists input can be invaluable but generally, screw elevators are strictly for the experts.

pelletman
(not verified)

Conveyability

Posted on 8. Aug. 2005 - 03:22

"Fertilizer dust" is not enough information for determining the conveyability and thus design parameters. Suggest you visit Martin Sprocket and Gear web site as the above author Gary referenced AND I also concure strongly with Lynn, In this application: I'll also add that start-up assistance offered will assist you greatly.

It would be my preference to stick with standard lengths and stocked helicoid designs if your envelope allows. . Purchasing another motor and drive will pale in cost with what manufactures' call MTO or made to order AND remember that allowances must be made in the design stages for ease of replacement and trouble.

I can tell you now, barring all other design concerns, the selection of the proper helix rotation is paramount in this application.

Stu
(not verified)

Re: Hanger Bearing For Inclined Screw Conveyor

Posted on 29. Mar. 2006 - 07:08

Use a a 9" Screw OAL = 22' - 8" with 28" of 1/3 pitch and a 3 hp motor with a screw speed of 13 rpm. Screw to be mounted on 5" sch. 40 pipe (no center hanger).

screw will convey at 46.91 cfh at 95% theoretical load in the 1/3 pitch section with enough hp to move the flow if the unit fills up.

To be very safe, use 5 hp at 20 rpm since the flow is controlled in the screw by a rotary feeder.

Inclined Screw Conveyor

Posted on 30. Mar. 2006 - 10:37

I would recommend that the user be very cautious about followed STU’s well-meaning advice. The notion that the screw will transfer at 95% of its swept capacity would be quite optimistic if the screw axis were horizontal, even with flights of 1/3 pitch, but is out of the question at with the screw axis inclined of 37 degrees. Also, the full pitch section presents a maximum flight face inclination of 45 degrees to the horizontal at the flight tips and 41 degrees at the flight root. Taking account of the wall friction value of STTP dust on mild steel, the spill back over the centre tube and through the casing clearance would mean that the conveyor was flooded over the full length and would not clear at the end of the run. 5 HP at 20 rpm would certainly provide plenty of torque to keep the screw happily turning round, and the material with it, but hardly be adequate to handle the capacity required with the given geometry.

This case is a good example of separating easy applications from more tricky ones that ensnares those who can’t tell the difference. I reiterate my advice, to seek export advice on applications that are not straightforward as the cost of being wrong can far outweigh the apparent economy of using standard kit.

Stu
(not verified)

Re: Hanger Bearing For Inclined Screw Conveyor

Posted on 30. Mar. 2006 - 02:59

The unit will work fine.

I've sold many similar units. However you are welcome to your opinion.