Auger vs Belt Design

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Looking for ideas on a different kind of auger or idea. A auger will off load Dirt from a feed belt, feeding into the auger and beyond (on an incline-8degree).

The feed belt is moving loose earth at 1cuyd per min "into" an auger which is 90 degrees to the feed belt. The 12" auger then moves the earth through a pipe for discharging. The trick is: when the auger is not turning, the feed belt will need to feed (through) the auger as well and out the other side of auger. our goal is 70cuyd per hr.

Our throught was to elevate the auger to a set height above the feed belt and place a tunnel with regularing door behind the auger. when the door is close the earth would pile up at the door with the auger in front, which would throw into the auger or (chocking the auger). This design is a retro, the feed belt can not be interrupped.

Re: Auger Vs Belt Design

Posted on 4. Dec. 2008 - 11:44

I have an uneasy sense of deja vu here??

So the belt discharges into the screw conveyor, but sometimes the belt discharge needs to bypass the screw.

Maybe have an outlet in the screw conveyor casing directly under the inlet. Normally, close this outlet and run the screw to discharge via the screw. Open the outlet, stop the screw to bypass.

Re: Auger Vs Belt Design

Posted on 5. Dec. 2008 - 06:15

can you post a sketch , it is not clear what is what you want to achieve....

regards

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.
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Re: Auger Vs Belt Design

Posted on 5. Dec. 2008 - 11:28

Yes, I’m asking twice to clarify my problem.

If you see the attachment, I’m trying to move a large volume (65cuyd/hr) from a belt delivery to an auger delivery as well as having the option of still using the belt delivery passed the auger too.

A question of the moving the auger volume to match the belt volume is one problem. Finding the diameter of the auger to match the belt movement.

Then calculating the forces moving into the auger to keep it from bending or allow flexing it to brace against the meter gate. When you want to flow passed the auger, just stop the auger and raise the meter gate, by having the auger at a set height above the belt there is material moving as a primer on the belt.

As the example shows there is a limited area as well.

Does any of this sound solid or is there still to much power.

Attachments

example (JPG)

Re: Auger Vs Belt Design

Posted on 6. Dec. 2008 - 03:06

your belt is DEAD................

you can start mourning him.......

when the screw is running it will pull the belt by friction to one side , the force can be calculated but it is going to be large.

when the belt si running the dirt will have to go under the screw and the force on the belt and screw will be also large aqnd a lot of spillage .

. i tought the screw would be at the head pulley , after the belt and then switable gates trough the screw .

regards

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.
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Auger Vs Belt Design

Posted on 6. Dec. 2008 - 09:28

Around dos

I will need another black eye, to match the other one.

Yes, you are very right about the belt. But before we throw in the towel, let us try some other moves.

The gap between the Auger and the Belt can increase and friction between them will decrease. There is a layer between the two that can act as a fluid layer (somewhat)

Plus having a rotating meter gate to protect the belt (somewhat)

as well. Uhemw is used as a belt guide to hold the belt streight and used as a belt support under the belt (somewhat).

Are we a little beat-up now or still a lot?

Attachments

example2 (JPG)

Re: Auger Vs Belt Design

Posted on 7. Dec. 2008 - 05:11

that is better, but let me sleep on it .

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 7. Dec. 2008 - 02:08

Why can't you mount the screw across the feed hopper at a convenient height and as far upstream as possible? Otherwise, forget it.

Re: Auger Vs Belt Design

Posted on 7. Dec. 2008 - 04:19

let me answer that ,

maybe the client wants to use the screw as a diverter , similar to a plow but active .

the way to do it is to hinge the auger and increase the angle with the belt , the hinge will allow the auger to be raised so that the material flow will be free in the belt when there is no need for the auger

then when you need it you just lower it , if it acn allow for a small 4 particles clearance between the belt and the auger the belt will feel the pull but will resist the abrasion .

if there are rocks in the belt meke sure the auger rotation does not wedge then under the auger , you might need to design the auger flights to reduce the vertical force on the belt ,

so slope the auger , to 45 degrees fron the belt center line

, increase the clearance if you may

a,d adapta amechanism to raise the auge when not in use , it could be very simple mechanism with mechanicall lock when deployed and when retracted , like a landing gear.

it can be done .................................

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 8. Dec. 2008 - 05:12

Hello All,

I've not delt with too many augers, but let me ask you a question. If the auger was not perpendicular to the belt, but rather canted at the same angle as the pitch of the auger flights, and if the auger would park it self with the screw threads down. The resistance to the dirt would be more like a rake, and not the maximum resistance of the flight.

I dont know if it would let enough material pass, but it should'nt put any side loading on the belt when the auger is parked.

Anyway, just a thought.

good luck!

regards, Todd Dietrich todd@kvsco.com Kaskaskia Valley Scale Co. http://www.kvsco.com

Re: Auger Vs Belt Design

Posted on 8. Dec. 2008 - 08:01

I concur, although with some reserve, the flights even if the auger is stopped, will tend to wedge material between the belt and the stopped auger. This could destroy the belt very fast.

I believe they have to raise the auger when it is stopped, to allow for free flow on the conveyor.

If the material conveyed is not pre-screened, and it is dirt with lumps, soil or something similar, the lumps can wedge and permanently damage conveyor.

If it is sand or some very fine regular material without lumps, it will be OK.

Marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.
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Auger Vs Belt Design

Posted on 10. Dec. 2008 - 06:28

Yes, Material is on-site screening for purpose of refill. In this field of work, metering gates are used quite often; normal setting is 12” to 6" opening on a 25" wide belt. This metering gate set this low (3” to2”) Diverting this material at a right angle off the belt at mid-belt is the key. We are also looking to increase capacity to 80 to 100 cuyd/hr in a new design. We know belts will do it, but can an Auger compete and not tear up the belt. Again material is crusher and screened, there is some rock in it, but its basic top soil returned and will vary from location to location.

I think we can raise and lower Auger and mount at angle, but its capacity and will it bend under forces is still questionable. It seems to be a simple and easy solution IF,IF all numbers are worked out. Maybe a double flight auger blade or tappered cup blade( to scoop) or ribbon auger.

Maybe just a blade to shove it off, diverting it in a small area is what we are looking for with out a dead ripped belt.

Very good think

Re: Auger Vs Belt Design

Posted on 10. Dec. 2008 - 06:48

Now we've gone from an auger to a plough by a very tortuous route. The only question is. If a plough will do the job; why was the auger ever considered in the first place? It's not the first time to say "If there's a hard way to do a job somebody will find it."

Re: Auger Vs Belt Design

Posted on 11. Dec. 2008 - 06:01

I understand your need for an auger .

If the naterial can sometimes be humid and have properties thet can vary. or the belt acrries a heavy load .

I have tried different types of plows since 1978 never tried an auger , i believe it is worth a try.

You will have to flatten the conveyor when lowering the auger if the auger touches the conveyor you can be in trouble . I still satnd in the clearnce with the auger , the rotation of the auger should be counterclock wise , lifting the material from the approaching side.

If you work this well you might be able to file a patent this docunents can be used as proof or precedent , you will have only one year to file.

Can you make a pilot installation fast ?

Marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 11. Dec. 2008 - 05:47

think abouth this option to balance the side load on the conveyor and reduce the wear due to material slippage under the auger and over the belt.

an auger with tuo oposed flights one driving product to the left and the other driving material to the right it is like having to augers together tied in the center .

This auger could be at 90 degrees with the belt , you will still need to raise it when not in use , the distance between flights should be increasing arithmetically to allow for a uniform draw on the belt .

there it is feasible......

Build as son as possible a prototype anf file for a patent, you can file without a prototype but a prototype can tell you the fine letter of nature.

Regards

and good luck

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 11. Dec. 2008 - 07:49
Quote Originally Posted by Marco A. FloresView Post
Build as son as possible a prototype anf file for a patent, you can file without a prototype but a prototype can tell you the fine letter of nature.

It's too late for a patent, you've published the idea. You need to file BEFORE publishing.

Re: Auger Vs Belt Design

Posted on 11. Dec. 2008 - 11:56

Sorry to disappoint you. You can do it, if you do it before a year goes through. Check my patents in the US Patent Office and in European Patent Office. Also in India.

Regards,

Marco Flores

P.S. It will not become previous art until a year goes by. The document acts as a precedent and gives you specific rights. I might be wrong, but it has worked before.

Marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Note

Posted on 12. Dec. 2008 - 03:47

patent laws in differnt countries differ , But in the us is not rare to have duplicated patents . for the same article.

it all depends if you are willing to sue .

If you sue you can win or loose and a ot depend on where you file your demand.

Boston courts are not the same as Chicago courts .

a good friend of mine , believing his licencees were infinging his pattent and sued, a large corporation , he lost , he lost everything even his company and his patents. Now he works for the company he lost to.

at the end patents are only as good as your lawyer is.

marco

so it is always smart to associate with a large corporation when you are filing patents.

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

And

Posted on 12. Dec. 2008 - 03:49

It will also depend on what your claims are . ......

regards

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 12. Dec. 2008 - 04:54

As far as I know from UK law, published is published. If you've published a general description then that's the end of your chance of a patent. Discussion of your ideas can be done with others but only under a non-disclosure agreement.


Potential Patent Rights

In the UK, potential patent rights will be prejudiced by publication, public announcement or non-confidential disclosure of a discovery before filing a patent application. Publication is interpreted broadly and covers anything made available publicly in writing, orally, by use or demonstration, or in any other way before protection is sought. Confidential disclosure to an individual is possible, but must be accompanied by a clear statement that disclosure is on a privileged and confidential basis – confidentiality must be agreed otherwise it cannot be enforced.

If another company has prior art then a patent, even if granted, is worthless against that company.

The claims are everything, but not all can be worthwhile so you end up with something so particular that it's of no significant value.

You need deep pockets even if you have managed to get a patent. You might even end up fighting an application for revocation

Re: Auger Vs Belt Design

Posted on 12. Dec. 2008 - 08:48

yes in some places even if you give asample to somebody withouth telling what is inside , and you want to patent afterwards

You might not be granted apatent.

In other places the patent will be published , Granted after it has expired.

In other places like England they publish the patent application before granting you the patent, so it can (has to be ) be defended outside a court.

Claims .

Sometime you want broad claims , sometimes you want specific claims.

It is a question on where you stand .... and what is the purpose of the patent.

this is what makes life fun , there are all kinds of alternatives .

Regards

marco

By the way I do not believe the Poster wants to get a patent anyway.

They are not cheap and if you are a user not a producer , it makes no case in front of the stock holders

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.

Re: Auger Vs Belt Design

Posted on 27. Dec. 2008 - 08:28

Sorry I tried answering your mail but somehow it got stuck in the system.

if you require that precision you will need belt feeders , probably weigh belt feeders to feed the conveyor that feeds the gate or the augers .

try using the auger theoretical volumetric capacity full bore , at 50% or less , keep the shaft clear of the solids if possible , that way you will keep the torque reasonable and the equipment will last longer.

marco

TECMEN Consultant in: Sponge Iron (DRI) handling Sponge Iron DRI Automated Storage Firefighting and Root Cause Analysis Pneumatic Conveying Consultants Phone 5281 8300 4456.