Non Motor Rubber Brush Belt Cleaner

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Posted in: , on 24. Dec. 2006 - 09:21

Kaohsiung, Taiwan-Jim Way Enterprise Co., Ltd., a manufacturer of conveyer components including idler, pulley, belt cleaner, skirt rubber, impact bar and wear resistant ceramic lining plate, with clients in both domestic and international markets. They have launched a practical primary belt cleaner. Over more than 20 years of specialization and on-going search into excellence has allowed Jim Way to reach state-of-the-art technology in conveyor field.

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https://edir.bulk-online.com/profile...enterprise.htm

Primary Belt Cleaner - JWCIR Type

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:26

Economical and Effective

The JWC1R primary belt cleaner is with a torsion design that combines simple, easy installation, obvious visual torsion inspection, easy maintenance and high efficiently cleaning.

Also, the main structure of the C1R seems very exquisite, and it can be installed in a variety of environments.

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:36

Exclusive Blade Design

The blade is made by solid design, so it is easy to remove and dismantle. Additionally, the blade is made of exclusive polyurethane, which features high wear resistance and is anti-static and self-extinguishing.

As a matter of fact, this blade is very suitable for underground coal mining application.

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:41

Outstanding Torsion Design.

The torsion is easy to read according to holes or colors. Torsion adjuster made of unique rubber and makes blade touch belt surface without sudden beat of blade by impact resulted from the belt damage and belt unsmooth, to achieve the complete scraping effect. Plus, with internal stress of main structure and torsion adjuster to absorb belt beat in operation, the blade touch belt surface and achieve more complete scraping effect. Torsion design at side of main structure absorbs the impact, protects blade from it. Through direction-adjusting bar, you can change the direction of torsion.

Additionally, with reversible adjusting function of torsion adjuster, you can install torsion adjuster at both sides of chute. The torsion adjuster is suitable for all kinds of cleaners and you only have to change the connector.

For more information, please visit:

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:46

Simple installation and Maintenance

A cleaner installed properly is most important. Hence, for maintenance its correct positioning is essential. That is why the C1R provides easy-to-install and easy to achieve the complete scraping effect and economize on labor.

With the design of holes on circular plate of torsion adjuster, pin is inserted into holes to fix the pole. When blade is worn, you pull out the pin, rotate the center pole, and then insert pin into the next hole to fix. By analogy, when pin is inserted into the last hole, it means to replace the new blade.

When the belt width is over 1.200 mm (48”), the C1 is equipped with two torsion adjusters.

For more information, please visit:

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:49

General arrangement drawing

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Jim Way Jwcir Type Belt Cleaner (Continued)

Posted on 24. Dec. 2006 - 08:52

Specifications

Model No. Belt Width Blade Width(B) Frame Length (A)

JWC1R-045 450mm (18”)300mm (11.81”)1400mm (55.12”)

JWC1R-050 500mm (20”)450mm (17.72”)1500mm (59.06”)

JWC1R-060 600mm (24”)450mm (17.72”)1650mm (64.96”)

JWC1R-065 650mm (26”)450mm (17.72”)1750mm (68.90”)

JWC1R-075 750mm (30”)600mm (23.62”)1800mm (70.87”)

JWC1R-080 800mm (32”)600mm (23.62”)1900mm (74.80”)

JWC1R-090 900mm (36”)750mm (29.53”)1950mm (76.77”)

JWC1R-100 1000mm (40”)900mm (35.43”)2100mm (82.68”)

JWC1R-105 1050mm (42”)900mm (35.43”)2150mm (84.65”)

JWC1R-120 1200mm (48”)1050mm (41.34”)2250mm (88.58”)

JWC1R-140 1400mm (54”)1200mm (47.24”)2450mm (96.46”)

JWC1R-150 1500mm (60”)1350mm (53.15”)2600mm (102.36”)

JWC1R-160 1600mm (63”)1350mm (53.15”)2600mm (102.36”)

JWC1R-180 1800mm (72”)1500mm (59.26”)2750mm (108.27”)

JWC1R-200 2000mm (78”)1650mm (64.96”)2950mm (116.14”)

JWC1R-220 2200mm (36”)1800mm (70.87”)3150mm (124.02”)

Remarks:

1. BW 450 ~ BW 900 – Single-Side Torsion Adjuster

2. BW 1000 ~ BW 2200 - Two-Sides Torsion Adjuster

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Re: Non Motor Rubber Brush Belt Cleaner

Posted on 26. Dec. 2006 - 12:55

I used to lose sleep over belt cleaning.

a) wider belt - 2 blades(?). Gap between blades passes dirt as usual?

b) blade wear exposure is not evenly distributed so that the outer edges tend to hold the middle edge length away over the passage of time.

c) cleaning on the drum is non-preferred because the mechanical splice (underground you say) or embedded debris will rip the bejabers out of the cleaning edge.

There is no substitute for a proper multi-blade cleaner. They help you to sleep.

The adjustment business is quite tiring: everybody claims that their adjustment is easy so the maintenance fitters all agree & leave the job to somebody else.

This effort is a very neat installation for pre-cleaning & probably better than the Jobel precursor. Slanted slots along the blade body might help to accommodate the probelm @ b).

Coloured indicators are a very good idea; but be careful in Zuid Afrika where a large proportion of the male population is colour blind; so you need lots of contrast.

John Gateley johngateley@hotmail.com www.the-credible-bulk.com