Design Approach: Worm Wheel Parameters

Posted in: , on 13. Dec. 2008 - 07:31

Approach to the design calculation

As shown in layout worm wheel and worm are used to lifting machine part.

This worm wheel is used to pretension the torsional spring in the mechanism.

This worm wheel and worm is rotated by using of handle after that certain angle of rotation this worm wheel is locked by pin (hole in

the worm wheel)

Now my clarification is for designing the worm wheel parameters = torque generated by spring element (for this torque module ,lead

angle ,length has to be fixed up so as that worm wheel does not break while rotating ?)

(To lock this torque) pin dimensions = (3.14*d^3 /16 *fs) = Torque in the worm wheel

In worm wheel at what radius pin hole to be made? pin diameter can we found the above relation?

Comment the above approach....

Thanks in advance

Prakash

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layout_1 (PNG)

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Posted on 15. Dec. 2008 - 10:26

Hope Guys are not intersted ......?

Re: Design Approach: Worm Wheel Parameters

Posted on 15. Dec. 2008 - 12:55

Maybe it's not a case of "not interested" but of "not able to make a useful comment".

Remember all responses are voluntary, you may hope for a response but not expect a response.

Re: Design Approach: Worm Wheel Parameters

Posted on 15. Dec. 2008 - 04:30

Designing?? You buy a proprietary gear pair out of a hardware catalogue. There is no need to lock the handle of a worm wheel except for security purposes. To do that you slip a lock over the handle fulcrum arm just like locking process valves. Either you are grossly underpaid, and underworked, or there are no hardware suppliers in your part of the world. Evaluate your design cost against bought out parts. No contest.

Re: Design Approach: Worm Wheel Parameters

Posted on 17. Dec. 2008 - 06:23
Quote Originally Posted by designerView Post
Maybe it's not a case of "not interested" but of "not able to make a useful comment".

Remember all responses are voluntary, you may hope for a response but not expect a response.



I am agree with your words.THank u

Re: Design Approach: Worm Wheel Parameters

Posted on 17. Dec. 2008 - 06:29
Quote Originally Posted by louispanjangView Post
Designing?? You buy a proprietary gear pair out of a hardware catalogue. There is no need to lock the handle of a worm wheel except for security purposes. To do that you slip a lock over the handle fulcrum arm just like locking process valves. Either you are grossly underpaid, and underworked, or there are no hardware suppliers in your part of the world. Evaluate your design cost against bought out parts. No contest.

I think i am not clearly explained once again i am narrate my function.

This worm & wheel manually operated to preload the spring element.

After certain preload worm wheel has to be locked,For this pin is used to locate the worm wheel.This is our function and i need to design the parameters of the worm gear pair and pin diameter.

HOpe you understand

Prakash

Re: Design Approach: Worm Wheel Parameters

Posted on 17. Dec. 2008 - 07:51

I understand that you are talking about locking the pinion of a worm set rather than locking the higher speed wormshaft which carries less torque. That in itself is faulty mechanical design and reduces the precision of your apparatus in direct proportion to the gear ratio. Worm gears are unable to run back of their own accord unless the worm pitch is absurd enough to generate tremendously high bending loads on both axes. Your torsion preload can be perpetuated by locking the handle on your wormshaft. It is standard practise with equipment on all industrial plants where attempting to lock the working elements themselves is well acknowledged to be impractical.

Just so long as one of us understands.