Seal Solutions

Posted in: , on 6. Mar. 2017 - 18:20

ok ladies and gents

This is my first post on this wonderful forum so please be gentle

I have an existing system which transports ready-mixed mortar (wet)

the unit is split into compartments for multi-drops at different sites

the main body has a central shaft with blades in each compartment to allow for a quick mix before discharge

at the moment we have a Ø130mm tubular shaft running through seal housings in the wall of each compartment

these housings are designed to use compression packing which we purchase from one of the main suppliers

the shaft is in-machined and each stuffing box has a greasing point in the middle to allow periodic greasing

now here's where you experts come in

the current set-up will work for a short time and then they start to weep

I have had our design checked by the seal manufacturer and it does check out OK but they cant suggest any alternatives

So any thoughts as to what else we could look at using given the extreme conditions the mortar gives

Re: Seal Solutions

Posted on 7. Mar. 2017 - 10:51

Welcome to the site Andy. Here is an article worth reading. https://forum.bulk-online.com/showth...Seal-the-Mixer

Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b

Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.

Re: Seal Solutions

Posted on 9. Mar. 2017 - 12:13

Thanks for that Gary

It does look like there may be a solution

Just need to see how cost effective it is based on us needing at least six per truck

Premeditation

Posted on 12. Mar. 2017 - 04:28

Greasing in the presence of powder is a recipe for grinding paste. If the shaft was idle for any length of time the moisture would add corrosion.

So you need alternative sealing methods. Since moisture is present in all compartments you might like to try replacing the grease nipples with water pipes/capillaries to flush the seals continuously. Flushing is a strong word and maybe permeate would be a better description. The flushing pressure need only just exceed the mortar pressure which is quite low so the dilution of the mortar mix can easily be compensated. You should switch off the water in the emptied compartments after the final cleaning.

John Gateley johngateley@hotmail.com www.the-credible-bulk.com