Raw mill outlet duct wear out

Cementawi
(not verified)
Posted in: , on 6. Feb. 2006 - 18:34

All members

I would like to know some information about the wear out in duct, which I have raw mill (in cement plant) balling mill swept air type and we face problem with wear out at outlet duct,so I need some information to reduce that wear and how can I calculate the wear rate?

Re: Raw Mill Outlet Duct Wear Out

Posted on 7. Feb. 2006 - 01:39

Salam

U could try

hardfaced wear plate - Chromium carbide matrix - fine grained - make duct from plate - rolled/shaped to suit > check weight limits on supports

wear materials eg Densit - trowelled onto mild steel duct

We use both of above for VRM

U could also try ceramics but U maybe limited by adhesive temp limits

Cheers

James

Cementawi
(not verified)

Re: Raw Mill Outlet Duct Wear Out

Posted on 7. Feb. 2006 - 05:30

dear James

Thanks for your reply, and what about the air velocity reducing in outlet duct by increase duct diameter, is it possible without any affecting on process?, and what is the optimum velocity in this duct?

Raw Mill Outlet

Posted on 17. Feb. 2006 - 04:30

Materials such as ceramics offer the best solution.

Inour experience Densit linings can be applied to any form of fabrication geometry.

Ceramics are good in new fabrications only due to installation

techniques,ie overhead tiling is extremely difficult.

Densit linings can be sprayed/trowelled of even cast into

position in old duct .

Problems With Wear Out

Posted on 6. Jul. 2006 - 04:59

Dear Engineer,

I am a sales manager of a company which is specialised in the supply of components to the cement industry.

I made very good experience with ceramic liners http://www.kalenborn.de/englisch/wearprotection.htm

They are quite expensive but you will sleep calm.

By the way, if you have some time, I would be happy if you have a look to www.aquarius-germany.de

We are supplier to the cement industry since 1980.

Best regards

Winkler

Solution For Mill Outlet Duct

Posted on 12. Feb. 2009 - 10:01

Dear sir,

We use Al2O3 ceramic lining for the abrasion protect for the mill outlet duct.

Ceramic material and the adhesive are both important for the applicaton.

If needed, we can send you a solution for the cement mill outlet duct.

Regards,

Jack

antiwear@jcnmc.com

Expert in Equipment Abrasion protection and Specialized in Creating Values to Customers