Copper cathode sampling

Georgia Conde
(not verified)
Posted in: , on 23. Mar. 2004 - 09:03

Dear Jan,

Thanks for making yourself available asmoderator for this forum. I hope you still remember me from ISO TC 183 meetings.

I'm interested in the cathode sampling that you mentioned.

My best regards.

Georgia Conde, PASAR Philippines

Cathode Copper Sampling

Posted on 25. Mar. 2004 - 08:24

Dear Georgia,

I do remember ISO/TC183's meeting in Manila and our workshop at the PASAR smelter. Does PASAR already select interleaving samples (A- and B-samples in ISO vernacular) to estimate the risk associated with buying copper concentrate?

Many years ago I examined the statistics for trace elements in cathode copper and decided that reliable confidence limits can only be obtained by installing a mechanical sampling module between the strip and strap sections. The module was designed to punch a 20 mm disc from each pair of cathodes after stripping. Punch positions were randomly selected from a matrix of 25 by 25 cells. This is an example of a stratified random sampling protocol where each pair of cathodes is a stratum and each 20 mm disc is a random sample. The set of 640 discs should be alternated between containers such that a pair of interleaving samples is routinely obtained.

This statistics improved significantly and the complaints dropped dramatically. After all, every cathode in a shipment sport a single hole so that the buyer is aware the same sampling protocol cannot possibly be applied at affordable cost.

Here's a cautionary tale! When I visisted the copper refinery where the first sampling module was installed again a few years later, a new metallurgist wanted me to look at it. I told him I knew how it worked but he insisted. So I watched it position the punch, saw the disc drop in a bucket and said it looked quite alright. But when I saw the next disc drop in the same bucket, I asked him whatever happened to interleaving samples. He told me to talk to the manager who said, "I'm comfortable the numbers!" I wonder how anybody could possibly be comfortable when confidence limits for trace elements in cathode copper can no longer be reported!