Unloading of Soda Ash without Pre-cooling

Posted in: , on 25. Sep. 2009 - 09:36

greetings.

we are currently unloading soda ash to a 30m silo using aerzen 90s blower.our system is equipped with a pre cooler, using chilled water @ 17 deg C. SSA particle size is around 100 microns.

we do not have problems with this set up, however....

there is a project that we will transfer unloading operations using our existing roots blower set up. However the roots blower is not equipped with a pre cooler system.We are also unloading calcium carbonate in this system and we are not encountering any issues.

the question is:

will soda ash increase its moisture content if we will unload it without a precooler system?

Some of our engineers are claiming this.

i really need your inputs.

thank you.

Re: Unloading Of Soda Ash Without Pre-Cooling

Posted on 25. Sep. 2009 - 08:48

Dear himex,

The function of the pre cooler is probably drying the convey air.

The water content of the convey air is reduced by cooling.

The occurrence of condensation in the pneumatic conveying line depends on the gas conditions; pressure and temperature.

The engineers, who claim the possibility, should be able to substantiate their opinion with convincing calculations.

I think they have a point, considering high ambient temperatures combined with high RH of the ambient air.

Take care,

Teus

Teus

Soda Ash And Calcium Carbonate The Stuff Of Washing Machines An…

Posted on 25. Sep. 2009 - 04:47

Greetings,

Teus is correct in everything he has told you as precooling blower intake air drys it and allows the blower to perfom more efficiently as the air stream is more dense due to the chilling of the air.

I am surprised the engineers you are dealing with did not discuss and describe the six laws of gasses in regard to your project and its application.

lzaharis

Re: Unloading Of Soda Ash Without Pre-Cooling

Posted on 26. Sep. 2009 - 12:15

Greetings,

I presume that the cooler is mounted after the blower.

The water is there condensed easier, due to the higher pressure.

Have a nice day

Teus

Teus

Re: Unloading Of Soda Ash Without Pre-Cooling

Posted on 27. Sep. 2009 - 06:29

Teus is correct in saying that the cooling / drying is done a lot easier with the cooler set up on the discharge. The wrinkle may be though that you will lose some of the air flow because the water that drops out used to be part of the air flow as humidity. There is a chance for reduced air flow.

That is different for an inlet side cooler set up. Though the cooler must be sized so much bigger since the pressure drop at inlet conditions should not amount to much. The resulting higher air density can also cause high conveying air flow and therefore speed. As far as I understand this is supposed to be a preventative type measure, correct? The moisture content will likely be indeed higher.

Regards, Ralf Weiser (001)-484-718-3518 [url]www.aerzenusa.com[/url]