SGS supplies a combined Worm-Spur Gear Drive for a Ladle Tilting Cradle of the Dillinger Hüttenwerke AG
Order of the design and manufacturing of the special gear in the course of a plant modernization – Delivered three weeks in advance of contractual date
St. Ingbert, September 2010 - SGS Sonder Getriebe Service delivers a worm-spur gear unit of a new ladle tilting device three weeks in advance of the targeted delivery date for the Dillinger Hüttenwerke AG. This special gear unit is part of the device that tilts the ladle in a horizontal position. It is designed to withstand the enormous impact loads that occur during the tilting operation. For that the gearing is laid out to carry temporary seven times the nominal load.
"To give consideration to such high loads during the design already, all load carrying parts and components where analyzed and optimized by using the Finite Element Analysis (FEA) method" says Uwe Hackenberger, the managing director of SGS. The impact loads are carried from the output shaft through the whole gear system and are reaching the highest loads when the 200 tons heavy ladle is tilted back from the horizontal position into the vertical position. At this moment the maximum weight of the ladle device is pressing into the pivot points of the ladle cradle. "Those enormous loads are absorbed by a torsions shaft device" explains Hackenberger.
The order of this complex gear system was awarded to SGS in the beginning of this year from the Dillinger Hüttenwerke AG in relation with a plant modernization. SGS designed and manufactured this special gear type in less than six month.
About SGS Sonder Getriebe Service GmbH
SGS Sonder Getriebe Service GmbH is specialized in manufacturing and repairs of large and special industrial reducers, including their components, among others for the heavy industry, the mining industry, wind energy plants, power plants, and other industrial applications with a demand of applications with high power and extreme load capacities.
SGS is well known for the high quality and fast realization even of very complex demands. SGS targets clients in the field of plant operation, as well plant engineering and construction, equipment manufacturing companies in the wind and power energy, materials handling, and other industrial process sections, but also manufacturers of special equipment and machines. The scope of drive applications that can be equipped with SGS reducers and components includes among others large rock and coal crushers, large and special materials handling equipment, processing equipment, large milling machines, as well drives for special excavating equipment in the open pit mining industry.
SGS is located in St. Ingbert Saarland. It was founded by Mr. Uwe Hackenberger, graduated engineer in mechanical engineering specialized in the automotive and materials handling field. He and all other managers of SGS worked former in senior management positions of ThyssenKrupp Fördertechnik, as well as other international leading companies in the field of plant engineering and construction.
SGS Supplies Worm-Spur Gear
SGS supplies a combined Worm-Spur Gear Drive for a Ladle Tilting Cradle of the Dillinger Hüttenwerke AG
Order of the design and manufacturing of the special gear in the course of a plant modernization – Delivered three weeks in advance of contractual date
St. Ingbert, September 2010 - SGS Sonder Getriebe Service delivers a worm-spur gear unit of a new ladle tilting device three weeks in advance of the targeted delivery date for the Dillinger Hüttenwerke AG. This special gear unit is part of the device that tilts the ladle in a horizontal position. It is designed to withstand the enormous impact loads that occur during the tilting operation. For that the gearing is laid out to carry temporary seven times the nominal load.
"To give consideration to such high loads during the design already, all load carrying parts and components where analyzed and optimized by using the Finite Element Analysis (FEA) method" says Uwe Hackenberger, the managing director of SGS. The impact loads are carried from the output shaft through the whole gear system and are reaching the highest loads when the 200 tons heavy ladle is tilted back from the horizontal position into the vertical position. At this moment the maximum weight of the ladle device is pressing into the pivot points of the ladle cradle. "Those enormous loads are absorbed by a torsions shaft device" explains Hackenberger.
The order of this complex gear system was awarded to SGS in the beginning of this year from the Dillinger Hüttenwerke AG in relation with a plant modernization. SGS designed and manufactured this special gear type in less than six month.
About SGS Sonder Getriebe Service GmbH
SGS Sonder Getriebe Service GmbH is specialized in manufacturing and repairs of large and special industrial reducers, including their components, among others for the heavy industry, the mining industry, wind energy plants, power plants, and other industrial applications with a demand of applications with high power and extreme load capacities.
SGS is well known for the high quality and fast realization even of very complex demands. SGS targets clients in the field of plant operation, as well plant engineering and construction, equipment manufacturing companies in the wind and power energy, materials handling, and other industrial process sections, but also manufacturers of special equipment and machines. The scope of drive applications that can be equipped with SGS reducers and components includes among others large rock and coal crushers, large and special materials handling equipment, processing equipment, large milling machines, as well drives for special excavating equipment in the open pit mining industry.
SGS is located in St. Ingbert Saarland. It was founded by Mr. Uwe Hackenberger, graduated engineer in mechanical engineering specialized in the automotive and materials handling field. He and all other managers of SGS worked former in senior management positions of ThyssenKrupp Fördertechnik, as well as other international leading companies in the field of plant engineering and construction.
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