Gravimetric Feeders From Brabender (Continued)
Brabender FlexWall®Plus Feeder
Universal loss-in-weight feeder for virtually all flowable bulk ingredients
Feeds powders, pellets, fibers, flakes, fluffs, etc.
Super compact trapezoid design
Enormous saving of floor space in circulat configurations (operation and service from the rear)
Paddle-massaged flexible PUR hopper
Adjustable paddle amplitude
Mass flow achieved with virtually all ingredients without compaction or bridging
No particle deterioration
Interchangeable single and twin screws
External motor - no ingredient warming
Easy cleaning
Optimum emptying-out of residual ingredient
Optional pivoted motor for quick screw exchange from rear side
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
fw plus schneckenwechsel (JPG)
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Gravimetric Feeders From Brabender (Continued)
Brabender FlexWall®Plus Feeder "Easy Change"
"Easy Change" variant of the Brabender FlexWall®Plus Feeder
Exchangeable feed units with interchangeable single and twin screws
Feed unit lifts out inclusive of residual ingredient (motor and paddles remain in place)
Cleaning advantages due to
- external dry or wet cleaning of the feed unit
- no cleaning at all when using replacement units
Cost savings due to
- minimized downtime for cleaning
- quick ingredient changeover
- more recipes achievable with less feeders
Service and maintenance made easy due to free access to all internal components
For more information, please visit:
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Attachments
flexwall plus easy change (JPG)
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Gravimetric Feeders From Brabender (Continued)
Brabender FlexWall®Food Feeder
in "Hygienic Design"
"Hygienic Design" variant of the Brabender FlexWall®Plus Feeder
Developed in close cooperation with leading food companies
Conforms to all relevant standards, guidelines and recommendations
...for the food industry (DIN EN 1672-2, EHEDG, FDA, etc.)
Particularly quick and easy cleaning
Plain stainless steel surfaces with non-porous and ground welding seams without joints
No hollow spaces
Radial edges and corners
FDA approved materials for ingredient-touched parts
Variable package of options, for instance
Food grade flexible PUR hopper
Paddles and paddle bearings made of stainless steel
Stainless steel motor cover
Directly flanged three-phase current motor without fan and without cooling ribs
Acid-resistant and food-proof motor painting
Base plate made of stainless steel
Junction boxes made of stainless steel
Stainless steel load cell
Downspout made of food grade PUR
Flexible sleeves made of food grade PUR
Extension hopper with directional grinding
For more information, please visit:
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Attachments
■
Gravimetric Feeders From Brabender (Continued)
Brabender FlexWall®Classic Feeder
Universal loss-in-weight feeder for virtually all flowable
...bulk ingredients (powders, pellets, fibers, flakes, fluffs, etc.)
Paddle-massaged flexible PUR hopper
Adjustable paddle amplitude
Optional separate variable speed paddle motor
Reliable ingredient flow without compaction or bridging
No particle deterioration
Easy cleaning
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Single Screw Loss-in-Weight Stirring Feeder
Fully digital loss-in-weight scale with single screw stirring feeder
Screw trough made of stainless steel
Multifunctional stirring agitator for ingredient homogenization
...and optimum filling of the screw threads
Separate three-phase current motors for screw and stirring agitator
Interchangeable screws in various designs for adaptation to changing ingredients and feed rates
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Single Screw Loss-in-Weight
Stirring Feeder in "Hygienic Design"
"Hygienic Design" variant of the Brabender Single Screw Loss-in-Weight Stirring Feeder
Developed in close cooperation with leading food companies
Conforms to all relevant standards, guidelines and recommendations
...for the food industry (DIN EN 1672-2, EHEDG, FDA, etc.)
Particularly quick and easy cleaning
Plain stainless steel surfaces with non-porous and ground welding seams without joints
No hollow spaces
Radial edges and corners
FDA approved materials for ingredient-touched parts
Ingredient touched parts made of stainless steel
Hopper and cover with quick couplings for easy dismounting and cleaning
Screw tube with clamping fastener for easy dismounting and cleaning
Fully enclosed load cell, screw motor and agitator motor
Junction boxes made of stainless steel
Food grade flexible PUR connection sleeves
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender FlexWall®Pharma Feeder
Pharma variant of the Brabender FlexWall® Feeder
Flexible hopper made of FDA approved PUR
External massage paddles (no stirrer)
Ingredient touched steel parts and housing made of stainless steel 1.4404 (≈ AISI 316 L)
Quick mounting and dismantling for cleaning due to quick clamping rings
Feed unit removable as one unit for external dismantling and cleaning
Sealing system according to the principle of aseptic pipeline connections
Suitable for internal and external wet cleaning
Single and twin screw designs available
Optional protective gas connection for dynamic sealing
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Twin Screw Loss-in-Weight Stirring Feeder
Fully digital loss-in-weight scale with twin screw stirring feeder
Feeds extremely poorly flowing of floodable ingredients
Screw trough made of stainless steel
Multifunctional stirring agitator for ingredient homogenization
...and optimum filling of the screw threads
Separate three-phase current motors for screw and stirring agitator
Interchangeable screws in various designs for adaptation to changing ingredients and feed rates
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Laboratory Feeder: Brabender RotoTube Feeder
Fully digital loss-in-weight feeder in miniature for pellets and fine-grained media
Feed rates of a few grams per hour
Rotary tube feeding principle
Fine adjustment by infinitely variable tube inclination angle
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Laboratory Feeder: Brabender MiniTwin Feeder
Fully digital loss-in-weight scale with twin screw feeder in miniature
Only 12 mm screw diameter
Feeds fine powders at a few grams per hour
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Laboratory Feeder:
Brabender FlexWall®Classic Feeder
in Laboratory Size
Fully digital loss-in-weight scale with Brabender FlexWall®Classic Feeder in miniature
Feeds powders, pellets, flakes, chips, etc. with good to restricted flowability at low feed rates
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Masterbatch Feeding System "GranuMaster"
Modular extendable masterbatch feeding system
Developed in close cooperation with a leading compounding company
Basic units: modular compact feeding stations, each with up to
...6 easy change loss-in-weight feeders in circular arrangement
Optionally equipped with pneumatic loaders
Built-in control and speed regulation electronics in field bus interconnection,
...hence easy subsequent addition of further weigh feeders
Extendable ad infinitum by addition of further compact feeding stations
Feeding technology: easy change single screw loss-in-weight feeders
Screw hopper with screw, screw tube, extension hopper and residual ingredient
...removable as one unit for replacement or emptying-out and external wet or dry cleaning
All weigh feeders mounted on slewable undercarriages for easy access
...(alternatively on detachable undercarriages allowing to replace feeders entirely)
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
Easy change loss-in-weight feeders also available as stand alone units
...for masterbatches or free flowing fine-grained materials
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Single Screw Loss-in-Weight Feeder
for masterbatches and fine-grained ingredients
Fully digital loss-in-weight scale with Brabender single screw feeder in "Easy Change" design
Feeds masterbatchws and free flowing fine-grained ingredients
Screw trough with screw, screw tube, extension hopper and residual ingredient
...removable as one unit for replacement or emptying-out and cleaning in another place
Removable feed unit has no electrical parts and is suitable for wet cleaning
Large turndown ratio
Virtually pulsation free dispense even at low feed rates
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
Stand-alone loss-in-weight feeder or integration in
...Brabender masterbatch feeding system "GranuMaster"
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Vibrating Tray Loss-in-Weight Feeder
High-accuracy loss-in-weight scale with vibrating tray feeder
Feeds pellets and free flowing granular ingredients
Electromagnetic vibration drive with vibration amplitude feedback
...for linear conveyance characteristics over the entire feed rate range
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Vibrating Tray Loss-in-Weight Feeder
in "Hygienic Design"
"Hygienic Design" variant of the Brabender Loss-in-Weight Scale with Vibrating Tray Feeder
Developed in close cooperation with leading food companies
Conforms to all relevant standards, guidelines and recommendations
...for the food industry (DIN EN 1672-2, EHEDG, FDA, etc.)
Particularly quick and easy cleaning
Plain stainless steel surfaces with non-porous and ground welding seams without joints
No hollow spaces
Radial edges and corners
FDA approved materials for ingredient-touched parts
All ingredient-touched parts dismountable from the drive unit
...without tools (hopper, vibrating tray, outlet, flexible sleeves)
Captivated fastening elements - cannot get lost
Free cleaning access to the load cell
Stainless steel base plate and junction boxes
Food grade flexible PUR connection sleeves
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Loss-in-Weight Liquid Feeder
Loss-in-weight feeder to feed liquids with low to high viscosity
Various types of metering pumps applied depending on the respective characteristics of the liquid
...(density, viscosity, solids content, temperature, reactivity, toxicological properties, etc.):
...- piston pumps
...- diaphragm pumps
...- gear pumps
...- hose pumps
...- rotary piston pumps
...- eccentric screw pumps
...- etc.
Optional heating systems:
...- electrical heating
...- hot water heating
...- hot oil heating
...- etc.
Insensitive to physical ambient influences due to double wire digital load cell DigiMASS-2
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
High-Tech Weighing Module DigiMASS-2
for Brabender Loss-in-Weight Feeders
Digital high-tech weighing module for Brabender loss-in-weight scales with single screw feeders,
...twin screw feeders, vibrating tray feeders and for loss-in-weight liquid feeders
Principle of two vibrating wires
True comparison of masses
Stabilization of ambient physical influences (temperature variations, vibration)
Theoretically utilizable resolution 4,000,000 d
Utmost reproducibility, linearity and long-term stability
Software filter for dynamic electronic vibration attenuation
High speed data communications due to serial interface
High electromagnetic compatibility
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender ScrewDisc® Feeder
High-accuracy loss-in-weight scale with Brabender ScrewDisc® Feeder
...for pellets and free flowing bulk ingredients
Super compact design
Feeding principle: vertical feed screw mounted on ahorizontal rotating disc
Vertical solid flow of the ingredient (virtually 100 % screw filling)
Turndown ratio 100:1
Visual inspection due to transparent PUR casing
Pivoted feed unit - can be lowered and swung to the side for quick emptying-out
Quick cleaning and ingredient changeover without tools
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Multi-Component Feeding Station
with ScrewDisc® Loss-in-Weight Feeders
Multi-component feeding station with up to 8 integral loss-in-weight feeders
...(Brabender ScrewDisc® Feeders for pellets and free flowing bulk ingredients)
Super compact design
All advantages of the ScrewDisc® principle
Mainly used in plastics extrusion and compounding processes
For more information, please visit:
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Gravimetric Feeders From Brabender (Continued)
Brabender DualTray Feeder
High accuracy loss-in-weight scale with Brabender DualTray Feeder (mass flow metering feeder)
Feeds damageable ingredients without deterioration,
...also suitable for media with different grain sizes and for fibers
Cylindrical feed modules with integrated feed trays (vibrating tray principle)
Cascading vertical ingredient flow
No rotating parts
Quick fixation system for the feed unit
Module interconnection by clamping rings for quick dismantling and cleaning
Mounting base with load cells
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender DualTray Feeder
in Food Grade Design
Food grade variant of the Brabender Loss-in-Weight Scale with DualTray Feeder
Conforms to all relevant standards, guidelines and recommendations
...for the food industry (DIN EN 1672-2, EHEDG, FDA, etc.)
Particularly quick and easy cleaning
Plain stainless steel surfaces with non-porous and ground welding seams without joints
No hollow spaces
Radial edges and corners
FDA approved materials for ingredient-touched parts
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender SiloTray Feeder
Loss-in-weight scale with Brabender SiloTray Feeder
Bin mounted vibratory discharge and metering bottom with variable speed unbalance motors
Optional downstream vibrating tray
Mounting base with load cells
Feeds flowable bulk ingredients without hygroscopic, sticky or floodable characteristics
...(pellets, powders, fluffs, glass fibers, film chips, etc.)
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Loss-in-Weight Feeder: Load Cell Mounted
Bulk Bag Unloader with Integrated Metering Feeder
Brabender bulk bag unloader "BagMaster" with massage ring mechanism
Built-in Brabender metering feeder
Load cell mounted
Loss-in-weight metering directly off the bulk bag
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Batching with Brabender Loss-in-Weight Feeders
Loss-in-weight batching
Start point = hopper weight before batch
Automatic switch-off when reaching the target weight calculated by the microcomputer controller
High batching accuracy despite short batching times due to coarse-fine flow or A.R.T. mode
...(Automatic Rate Turndown = feed rate turndown in a curve function towards the switch-off point)
...with subsequent dribble feed
Automatic in-flight compensation
Feasible with all Brabender loss-in-weight feeders in conjunction
...with the according controller software
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Brabender Weigh-Belt Feeder
Dust-tight casing (mild steel or stainless steel)
Cantilever belt frame
Deflectionless load cell, IP67
Weight-tensioned belt
5 models - feed rates up to 150 m/hr
Compact dimensions
Stable design
Quick cleaning due to removable covers
Easy belt exchange from the side
Particularly suitable for high feed rates when floor space and headroom are limited
Weigh belt, measuring belt or batching belt feeder mode selectable on the controller
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Gravimetric Feeders From Brabender (Continued)
Brabender Weigh-Belt Feeder
in "Hygienic Design"
"Hygienic Design" variant of the Brabender Weigh-Belt Feeder
Developed in close cooperation with leading food companies
Conforms to all relevant standards, guidelines and recommendations
...for the food industry (DIN EN 1672-2, EHEDG, FDA, etc.)
Particularly quick and easy cleaning
Plain stainless steel surfaces with non-porous and ground welding seams without joints
No hollow spaces
Radial edges and corners
FDA approved materials for ingredient-touched parts
Top cover, side covers, flexible inlet sleeve, inlet shaft
...and ingredient guide plates removable without tools
Plain and even interior and exterior surfaces
Extractable belt frame with easily removable food grade belt
Chainless, directly flanged three-phase current motor without fan and without cooling ribs
Junction boxes made of stainless steel
For more information, please visit:
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Batching: Brabender MicroBatch Scale
Small-size scale for automatic batching of small bulk ingredient amounts
...(gain-in-weight single or multiple ingredient batching)
Weighed semispherical tilt-over bowl
Automatic discharge after completion of the batching cycle
Feeding station(s): Brabender FlexWall® or FlexWall®Plus Feeders
...and/or any other Brabender metering feeder(s)
Bowl tilts by 360° for complete discharge without residues
Feed control in coarse-fine flow or A.R.T. mode (= Automatic Rate Turndown)
Recipe-driven batch sequence
Complete weighing stations available including trestles and feeders
Versions for integration in OEM systems available
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Attachments
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Gravimetric Feeders From Brabender (Continued)
Batching: Brabender BatchMaster
Automated complete solution for recipe-driven multiple ingredient batching
Feed stations: Brabender FlexWall®- or FlexWall®Plus Feeders
...and/or any other ingredient-suited Brabender metering feeders
Volumetric or gravimetric feed stations depending on
...whether collecting hopper is weighed or unweighed
In-line or circular arrangement
Autopositioning traveling hopper scale or container traction system
Standardized or customized versions
Typical applications: filling of container mixers, stationary mixers,
...movable containers, stationary containers, weigh hoppers, etc.
Numerous peripheral systems available
...(day bins, bin activators, bulk bag unloaders, shut-off valves, etc.)
For more information, please visit:
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Attachments
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Gravimetric Feeders from Brabender
Gravimetric Feeders from Brabender
For high-accuracy bulk ingredient metering Brabender Technologie supplies a broad variety of gravimetric feeders for all bulk ingredients used in mechanical processing. The product line comprises loss-in-weight feeders and weigh-belt feeders.
Loss-in-weight feeders range from universal metering feeders for virtually all kinds of bulk materials to special solutions for bulk ingredients with extraordinary or critical flow characteristics. So the feed mechanisms comprise - for instance - single screws, twin screws, vibrating trays, vibratory mass flow feeders, rotary tubes, etc. The delivery programme is completed by a line of compact weigh-belt feeders particularly suitable for high feed rates while keeping overall dimensions small.
Gravimetric feeders from Brabender are used throughout the world in plastics compounding and extrusion and in the chemical, pharmaceutical, cosmetics, life science, food, pet food, sugar, detergent, construction material, ceramics, roof tile and glass industries and in all other industries processing bulk ingredients.
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Attachments
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