Re: Supply Grinding Steel Balls
Hot rolling does suggest a superior surface finish & roundness. What is your tolerance regime for roundness & surface finish.
Can the media be handled, seriously, by special conveying equipment? Forged balls will not roll far because of the sprue remnants & this makes mechanical handling a nightmare.
Most millers are constrained to replenish charge from kibbles which is a bit outlandish when everything else around the mill is designed for continuous operation.
If your media will roll I would be very pleased to learn more. ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Supply Grinding Steel Balls
Many thanks for your reply. Our hot rolled balls do have superior surface including the precise dimension and perfectly roundness.
I have to point out that the casting balls have the sprue remaining on the balls but not the forged balls. The forged balls could not be easily conveyed because their inferior roundness too.
The total deformation for both forged balls and hot rolled balls is equal. But workers hammer the forged balls and just stop hammering once the piece looks like a sphere. The forged balls suffering several unbalanced local distortions.
To the contrary, our balls are once suffered the large pressure from the roller and this process could be called¡± single forming¡±. Every aspect of the balls is suffered the average pressure.
Besides, we have 3 special on-line heat-treat lines: quench and temper. Our balls are heat-treated one by one and earned average hardness.
Because of these 2 reasons, our balls are well appreciated by our clients.
If you have interest, please email me. We could have more communications. ■
Re: Supply Grinding Steel Balls
Our balls could roll easily and the tolerance for roundness is less than 3 mm. ■
Supply Hot Rolled Grinidng Balls For Mining Industry
We are Chinese manufacturer who specialized in manufacturing grinding steel balls for the power grinding.
Our prime products are grinding balls from 20mm to 130mm.
Our balls are different from the common steel balls becuase of the unique manufacture craft- Hot rolled formation technique and on-line heat-treatment.
Our ball have the following advantages:
1. High uniform hardness: HRC 55-65 from surface to core
2. High fracture toughness: no less than 12J/cm2
3. Low breakage rate£ºmuch less than 1%; normally there is no breakage during the regular operation
4. Permanent in shape: because of the nuiform hardness and precious dimension, the balls won't be out of circularity from start until finish.
Our 80mm balls could be used in the ball mills as 60mm and 40mm balls after several weeks' grinding.
You could browse our website www.zgffty.com to have more information about our balls. Our balls enjoyed well reputation in many areas. ■
Re: Supply Grinding Steel Balls
Originally posted by ffmaureen
Our balls could roll easily and the tolerance for roundness is less than 3 mm.
Maureen,
While I was recovering (exceptionally favourably) from a recent heart bypass operation the ball feed to the mills was completely overloooked/ignored by the plant layout crew. Any examples of ball handling on sites that you know about would be appreciated. I am working on my own lines, of course, but it would be nice to see what else has been tried. It's a 2 way street! ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Supply Grinding Steel Balls
Originally posted by johngateley
Maureen,
While I was recovering (exceptionally favourably) from a recent heart bypass operation the ball feed to the mills was completely overloooked/ignored by the plant layout crew. Any examples of ball handling on sites that you know about would be appreciated. I am working on my own lines, of course, but it would be nice to see what else has been tried. It's a 2 way street!
Maybe we could show you some pictures of our balls.
These are the balls which are used in the ball mills for a long time. We picked it out of the mill and take a picture.
"Any examples of ball handling on sites that you know about would be appreciated. " Sorry , I can't understand it's meaning. Could you explain what do you want? So I could try my best to supply you.
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Re: Supply Grinding Steel Balls
Originally posted by johngateley
Maureen,
While I was recovering (exceptionally favourably) from a recent heart bypass operation the ball feed to the mills was completely overloooked/ignored by the plant layout crew. Any examples of ball handling on sites that you know about would be appreciated. I am working on my own lines, of course, but it would be nice to see what else has been tried. It's a 2 way street!
From the pictures, you will found our balls are permanent in shape from start until finish.
This is why we always tell you our balls are with uniform hardness and precious dimension. Only these two factors could guarantee the grinding efficiency of the balls. If the balls change thir forms, they would be easily weared out.
Photos were deleted because they were far too large.
The Administrator ■
Re: Supply Grinding Steel Balls
Maureen,
Thanks for the photos. I agree your balls look quite smart and round and can be expected to roll reasonably.
To try to explain....
From the mechanical plant designer's view the metallurgical properties are not important. We have to get them from the delivery point to the mill spout. They cannot be expected to roll all the way. Our problem, I speak for us all, is one of feeding the ball handling system and then regulating that feed.
Sometimes the ball roundness can be an advantage, to promote movement, while at other times it can be a hindrance, to prevent flooding overloads.
Please appreciate that if balls block a chute, for instance, because they were 'out of spec' it is of little defence to a designer.
If the balls are 'in spec' a designer can accept some rolling characteristic, promise feed availability and also make provisions to prevent flooding. Flooding...its more like an avalanche!
Your balls do seem manageable. What are your delivery logistics in terms of consignment size, packaging & corrosion inhibiting? ■
John Gateleyjohngateley@hotmail.comwww.the-credible-bulk.com
Re: Supply Grinding Steel Balls
Originally posted by johngateley
Maureen,
Thanks for the photos. I agree your balls look quite smart and round and can be expected to roll reasonably.
To try to explain....
From the mechanical plant designer's view the metallurgical properties are not important. We have to get them from the delivery point to the mill spout. They cannot be expected to roll all the way. Our problem, I speak for us all, is one of feeding the ball handling system and then regulating that feed.
Sometimes the ball roundness can be an advantage, to promote movement, while at other times it can be a hindrance, to prevent flooding overloads.
Please appreciate that if balls block a chute, for instance, because they were 'out of spec' it is of little defence to a designer.
If the balls are 'in spec' a designer can accept some rolling characteristic, promise feed availability and also make provisions to prevent flooding. Flooding...its more like an avalanche!
Your balls do seem manageable. What are your delivery logistics in terms of consignment size, packaging & corrosion inhibiting?
This is really a question. Normally our balls are packed in steel drums or woven bags. When we want to put the balls into the drums/ bags, we usually put the balls on the downspouting and roll the balls into the drums or bags. It is simple to hide the exit with a board to avoid avalanches.
The steel drums and woven bags could be easily transported.
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Supply Hot Rolled Grinding Balls Used In Mining Industry
Our balls are used to assist in the extraction processes for many metal such as gold, copper, leas, zinc, iron, nickel, tin and silver.
We could offer you high quality grinding balls, which are widely used in mining industry. Clients both at home and abroad gave a thumbs-up to our balls.
Many foreign mining companies such like: Sons of Gwalia Mine, Tarmac top Block of AngloAmerican, and AngloGold Ashanti etc have tested and purchased our balls yet. They are all satisfied with our balls¡¯ test result and purchase grinding balls from us continuously.
1- Specification:
(1) Diameter: 20mm to 100mm
(2)Roundness: Spherical with little overfill or underfill within the national standard: GB-8649-88 and YB/T 091-1996
(3)Surface hardness: HRC 55-65
(4) Metallographic structure: Substantially martenistic with some retained Austenite, Bainite & Carbides
(5) Breakage guarantee: - Nil breakages upon delivery
- Less than 1% in normal and correct operation conditions
2- Packing: 1) In steel drums - 200 litre drums (approx. 0.9 MT)
2) In woven bags - 2 MT per bag
Now FEIFAN balls are used in the following countries: Indonesia, Malaysia, S.Africa, England, and Korea etc. ■
The First Grinding Steel Ball Automatic Production Line Of Roll…
Shandong Huamin Casting and Forging Joint-Stock Co.,Ltd is one of the largest manufacturers and exporters for grinding steel ball and decorative wrought iron products in China, the annual production output is 100,000 metric tons. Our products are mainly exported to USA, Canada, Chile, South Africa, Italy, Greece, Korea and Japan more than 30 countries and regions in the world.
Our products have obtained ISO 9001 ---2000 International Quality System Authentication and also our company has passed ISO14001--2004 Environmental System Management Authentication, and is High-tech Enterprise of Shandong Province; our products are famous brand of Shandong especially our grinding steel ball are famous brand products of Shandong.
We hold the only grinding steel ball automatic production line of roll forging machine in China which we develop and create by ourselves. The raw materials that we use are high quality alloy steel. The hardness of grinding steel ball is high and steady, and also toughness is good through controlled by equipment. The quality of our products can meet different requirement of clients in different countries and regions.
The main products:
1. Grinding steel ball include: forging steel grinding balls: dia 20mm --- dia 150mm; the high, medium and low Chrome alloyed casting iron balls: dia17mm --- dia 100mm. They mostly apply in various mines, cement plants, power stations, chemical industries etc. The specialties: high hardness, no breakage, good wear resistance, even wearing and also it has obtained a high reputation from customers in domestic and foreign market.
2. Decorative wrought iron products include: forged bars, spearheads, studs, wrought iron gates, fences, safeguard windows, Iron furniture etc. Those various kinds of wrought iron products are famous for their beautiful shape and high value for use.
For more detailed information: please browse our website:
href="http://" target="blank">http://
href="http://www.huamin.cn" target="blank">www.huamin.cn or
href="http://www.STEELBALLS.cC" target="blank">http://www.STEELBALLS.cC
We welcome customers both at home and abroad to come to negotiate business with us, we sincerely promise you. We are trying our best to supply you with high quality products, reasonable price, timely delivery with satisfactory service as the basis of our long-term cooperation.
Insisting on the theory of "Credit Goal, Quality Life, Market First, Customer God", our company is establishing the largest professional producing and exporting base in China, which include grinding steel balls and wrought iron products. ¡±Winning on quality, making up to the world¡± is our eternal promise.
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Supply Grinding Media (Grinding Steel Balls)
Shandong huamin Casting Forging Co., Ltd. as one of the biggest manufacturer and exporter of grinding balls in China, the capacity is 50,000 MT annual and exporting to Australia, Korea, Japan, Canada, South Africa etc more than twenty countries and areas, we had obtained the certificate of ISO9001-2000, ISO14001.
We mainly produce the following kinds of grinding balls:
1.Forged steel grinding balls
Size: 20mm-150mm
Hardness: HRC50-65
Chemical elements: C: 0.52-0.65; Si: 0.15-0.37; Mn: 0.6-1.2; S & P: 0.035Max; Cr: 0.25Max.
2.Forged steel grinding balls (RCAB-2)
Size: 20mm-150mm
Hardness:HRC58-65
Chemical elements:C:0.72-0.82,Si:0.17-0.37,Mn:0.70-0.80, P/S:0.035Max,Cr:0.28-0.60
3.High chrome casting balls
Size: 20mm-120mm
Hardness:HRC58-65; chemical elements:Cr:11-14%£¬C:2.5-3.2,Si¡Ü1.0£¬Mn:0.5-1.5,Mo:0-3.0,Cu:0-1.0,Ni:0-1.5,P¡Ü0.10,
S¡Ü0.06
4.Low chrome casting balls
Size: 20mm-120mm
Hardness:HRC45-55; Chrome content:1-3.5%
Packing: 1. Container Bags 2. Steel Drums
If you interesting in our products , plz send me an enquiry anyway.
contact person eipei zhai
E-mail:zhaipeipei2199@hotmail.com
tel:0086-0-13864095783
Fax:0086-0-83809108
MSN:zhaipeipei2199@hotmail.com
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Sell Forged Grinding Steel Ball
As one of the biggest manufacturers of grinding balls in China, we would like to enter into a long time and friendly business relationship with your company ,please allow me to take this opportunity to give you a brief introduction for our company:
We Shandong Huamin Casting and Forging Joint-Stock Co., Ltd. as one of the biggest manufacturer and exporter of grinding balls in China, the capacity is 30,000 mt annual and exporting to Korea, Japan, Canada, South Africa etc more than ten countries and areas, we had obtained the certificate of ISO9001-2000.
We mainly produce the following kinds of grinding balls,
1.Forged steel balls
Size: 20mm-150mm
Hardness:HRC55-65
Chemical elements: C: 0.52-0.65; Si: 0.15-0.37; Mn: 0.6-1.2; S & P: 0.035Max; Cr: 0.25Max.
2.Forged steel balls (RCAB-2)
Size: 40mm-150mm
Hardness:HRC58-65
Chemical elements:C:0.72-0.82,Si:0.17-0.37,Mn:0.70-0.80, P/S:0.035Max,Cr:0.28-0.60
3.High chrome cast balls
Size: 20mm-120mm
Hardness:HRC58-65;
Chemical content:Cr:11-14%, C:2.5-3.2,Si¡Ü1.0£¬Mn:0.5-1.5,Mo:0-3.0,Cu:0-1.0,Ni:0-1.5,
P¡Ü0.10,S¡Ü0.06
4.Low chrome cast balls
Size: 20mm-120mm
Hardness:HRC45-55;
Chemical Content:Cr:1.5-3.0%, C:2.2-3.6,Si¡Ü1.2,Mn:0.5-1.5,Mo:0-1.0,Cu:0-0.8,P¡Ü0.10, S¡Ü0.10
Packing: 1.Flexible Container Bags 2. Steel Drums
Payment: T/T in advance or Irrevocable L/C at sight
We would like to establish a long-term and friendly trade relation with you. We promise we will try our best to supply high quality products, favorable price ,delivery in time and satisfied service, establish a good base for the cooperation of our both parties in future..
Could you kindly let us know the products you asked for and quantity so we could give you the best price.
contact person eipei zhai
E-mail:zhaipeipei2199@hotmail.com
tel:0086-0-13864095783
Fax:0086-531-83809108
MSN:zhaipeipei2199@hotmail.com ■
Supply Grinding Steel Balls
Our company is a manufacture of hot rolled grinding balls from 20mm to 90mm. We have many years¡¯ experiences on this field, and our products passed the certification of ISO9001: 2000. Our balls are sold to many areas such as India, Australia, Korea, Bulgaria, Malaysia, UK etc; they are well appreciated by the purchasers. The balls could be widely used in the mining industry, cement plants, power plants and so on.
Our balls have the following advantages:
1.High average hardness: our balls¡¯ superficial hardness could be HRC 56-66,and the central hardness could be more than HRC 50.
2.High impact ductility: it could be more than 17J/cm2, so the breakage rate is much less than 1%. There is almost no breakage when the impact times reach 100,000 to 200 times.
3.Perfectly round: As the steel bars are gradually rolled into balls through the roller, the balls are given average force during production and gain precise dimension. The balls won¡¯t be out of circularity because of this advanced formation technique. Our 80mm balls could be used as 60mm and 40mm balls after several months¡¯ grinding.
Please visit our website www.zgffty.com to have a clean sketch of our company and products.
Any questions, please don't hesitate to contact with us. We are ready to supply you the best balls with the best price. ■