Loading of met coke

Posted in: , on 10. Dec. 2006 - 23:07

Dear all:

For me it is totally new the maritim transport, and now I need to decide about a new loader for metallurgical coke in panamax vessels.

The new equiptment (crane, chute,...) must comply with the need to avoid dust emissions and to reduce as much as possible the degradation of the coke on the loading.

Can someone give me some advise or interest references for this new installation?

Thank you in advance

MMI

Re: Loading Of Met Coke

Posted on 10. Dec. 2006 - 11:01

Originally posted by Banda

Dear all:

For me it is totally new the maritim transport, and now I need to decide about a new loader for metallurgical coke in panamax vessels.

The new equiptment (crane, chute,...) must comply with the need to avoid dust emissions and to reduce as much as possible the degradation of the coke on the loading.

Can someone give me some advise or interest references for this new installation?

Thank you in advance

Greetings Banda,

Coke -no not the soda!!!!

Specific gravity 0.42

Weight: lbs. per cubic foot =26 pounds

Weight: lbs. per cubic yard=702 pounds

Weight: kgs. per cubic meter= 416.5 kilograms

Conveyor slope maximums:

Coke, Breeze= 20 degrees

Coke, Screened=18 degrees

Lesson number 1.

Any material, I repeat any material will create dust at transfer points as dust is created from the conveying and transfer to the recieving vessel whether it is a lorrie or a cargo ship.

1a.

The ideal is to have one point for loading and load directly into the carrier from the storage area with out transfer points.

1b.

That is never the case usually as their are fewer and fewer new ports for bulk loading and unloading of same.

1c. The actual act of transfering the coke will create dust anyway and the best way to deal with it is to have covered conveyors covered transfer points and a telecoping loading chute( donkey Dick) on the end of the loading boom to reduce dust to a minimum unless you want to bag it all in super sacks and reduce dust emmisions even further but the law of diminishing returns comes into play here unless you can back haul fertilizer in the bags or some other commodity that will not be affected by the metallurgical coke but do not reuse the bags for food stuffs!!!!!!!

A crane with a grab will generate a lot of dust

A vacuum system/pressure is possible with a closed hatch system using dust control of the exhaust.

Static electricity must be dealt with as the potential for dust explosions is exponential in relation to the material moved so adequate grounding at the hatch and transfer points is a must.

Last but not least is the desired laoding time for the Panamax vessel as time is money and penalties are paid for extended time in port.

Coke costing: Is the coke priced on an actual basis for resale and not discounted to capture market share?

Example-wyoming coal is heavily discounted for sale.

You may be money ahead selling it in your own area with out shipping it as the carrier will include a fuel surcharge per net ton to cover fuel costs. remember you are dealing with a very light material and it will effect ship ballasting and loading.

If you have a metallurgical grade coal it may be more valuable without coking as it has a high BTU value in itself.

Is a land route possible with the coke to your coke customer or a coal customer?

A capsule pipeline would be perfect for this.

Loading Of Met Coke

Posted on 11. Dec. 2006 - 07:52

Gentleman, If you need our services for System design for the entire coke terminal including all equipment please let us know.

Regards, Anil Seth

Director-Libran Engineering& Services

www. libranengineering.com

Loading Of Met Coke

Posted on 11. Dec. 2006 - 07:38

Mr. Banda,

We have supplied a mobile high angle shiploader base on our DSI Snake Sandwich High-Angle Conveyor Technology. I tried to attach our announcement and was not successful. Please provide me your Email address and I will send it to you.

Joseph A. Dos Santos

Dos Santos International 531 Roselane St NW Suite 810 Marietta, GA 30060 USA Tel: 1 770 423 9895 Fax 1 866 473 2252 Email: jds@ dossantosintl.com Web Site: [url]www.dossantosintl.com[/url]
GaryHunt - Soros Associates, Australia
(not verified)

Re: Loading Of Met Coke

Posted on 12. Dec. 2006 - 01:27

Dear Banda,

I'm unsure whether you have received enough information for you to make a decision on the equipment you need. Please contact me if you need furtehr help with shiploader design.

Best regards,

Gary Hunt

Operations Manager

Soros Associates

Ph: +61 7 3234 9555

Cell: +61 416 645 334

email: garyh@soros.com.au

Met Coke Loader

Posted on 12. Dec. 2006 - 07:13

Dear Banda,

We design and build shiploaders and can provide a no cost budget quote, with just a little more information. We''ve built 13 shiploaders with 7 of them for pet coke or calcined coke. Dust control was a concern for all of these. Please visit our website at:

www.agricosales.com

Or email me at:

brieck@agricosales.com

Or call me at:

504 436 9400

Best regards,

Bob Rieck

Ralph M. Horak
(not verified)

Re: Loading Of Met Coke

Posted on 16. Dec. 2006 - 11:29

Dear Mr. Banda,

I can provide you with the complete description/information and (panoramic) photos depicting the combination of a pipe conveyor and shiploader system loading 65,000 DWT Panamax vessels with coke, operating since 2001 at Jose in Venezuela.

The facility was designed with the greatest environmental consciousness, therefore the combination of a pipe conveyor and a shiploader with tubular galleries, completely enclosed/sealed material transfers and telescopic chute were selected.

The shiploader's bridge and boom conveyors are of fixed lengths and are completely encased in 3.0m diameter (walk through)tubular galleries. This is the most eco-friendly shiploader worldwide because it does not utilize a moving head or shuttle within the boom conveyor, a traveling tripper along the dock, or a long slot in the tubular galary to receive materials, which are the most common violators of environmental regulations.

Please provide your e-mail to receive further information.

Best regards,

Ralph Horak

HorakAssociates1@aol.com

Re: Loading Of Met Coke

Posted on 5. Jan. 2007 - 03:39

Dear Mr Banda

If you are interested in looking at a flexible mobile shiploading solution, allowing direct material transport from truck to vessel then please view our web site www.bwmech.co.uk for more information.

Kind Regards

Richard Sagar

Richard Sagar EngTech AMSOE AMIPlantE Ammermann Partners Pty Ltd Mobile: +61 (0)488 149 361 Direct Fax: +44 (0)2 4372 2033 E-mail: [email]richard.sagar@ammermann.com.au[/email] Web: [url]www.ammermann.com.au[/url]

Re: Loading Of Met Coke

Posted on 12. Jan. 2007 - 01:35

Hello

Our company supplied equipments of dust suppression and we just finished the complete supply of 4 shipunloader in France for ARCELOR

For any other information : www.ramenvironnement.com

Or contact Mr Deniel : +33 2 38 46 31 10

GG

Re: Loading Of Met Coke

Posted on 3. Sep. 2007 - 04:34

Gentlemen,

Hoping not to hijack this thread, but thought it appropriate to place in this particular thread.

Am looking for the best options to moving metallurgical coal from a barge to ship.

We hoped some specialists could enlighten us on the latest industry options. All information/links appreciated.

Lionel

Lionel Graham Global Process Pty Ltd
GaryHunt - Soros Associates, Australia
(not verified)

Re: Loading Of Met Coke

Posted on 3. Sep. 2007 - 05:03

Lionel,

Do you have a phoen number that I can call you on - we're in Adelaide Street in the city.

Thanks, Gary

Re: Loading Of Met Coke

Posted on 3. Sep. 2007 - 05:04

I think it will be worth your while considering ship mounted grab unloaders. You moore the barge to one side of the ship, the receiving ship to the other side and transfer between the two with a machine that can travel the trolley the whole way.

If you then wish to stockpile the material, you can temporarily load it into the transhipment ship.

Please feel free to email me for further information.

[B]Helmut Mayer[/B] B.E.-Aerospace B.Sc.-Psyc Director and Principal Engineer Mayer International Design Engineers Pty Ltd Specialist Engineering of Material Handling Equipment, Cranes and other Custom Machines Australia
GaryHunt - Soros Associates, Australia
(not verified)

Re: Loading Of Met Coke

Posted on 3. Sep. 2007 - 05:15

Lionel (and Helmut),

It all depends - a number of variables come into play - a few off the top of my head include sea conditions, desired productivity and relationship with uplifting charter party, location of barge loader and cycle time out to uplifting vessel, environmental controls required, and capex v's opex requirements of the client.

We have just completed some significant assessment of similar operations for bauxite export and are starting a similar study in India for coal. There are a range of options available for teh transfer of bulk cargoes, barge to ship.

If you would like to call me, my number is 07 3234 9504.

Best regards, Gary

Loading Of Met Coke

Posted on 3. Sep. 2007 - 05:45

Posibilities:

1. A mid-stream transfer system:

a. as already described using clam shell unloaders to hoppers at the mid-stream barge. From there, a shiploader boom to the ship.

b. A catamaran type continuous barge unloader using a high tonnage bucket ladder to a ship loader.

2. Self-Unloading barges with discharge boom.

In any case DSI Snake Sandwich High Angle Conveyors can facilitate the high volume material transfer in limited space.

Joe Dos Santos

Dos Santos International 531 Roselane St NW Suite 810 Marietta, GA 30060 USA Tel: 1 770 423 9895 Fax 1 866 473 2252 Email: jds@ dossantosintl.com Web Site: [url]www.dossantosintl.com[/url]

Re: Loading Of Met Coke

Posted on 4. Sep. 2007 - 06:15

Thanks gentlemen. I'll be in touch directly.

Kind regards,

Lionel

Lionel Graham Global Process Pty Ltd