Tail Pulley Slippage
Greetings Muhammed, From the soon to be frozen Eastern Wildernwess @ 1140 feet above mean sea level.
Salaam, With regard to youre slippage problem you might as well change your tail pulley to a self cleaning/beater pulley to help keep sticky material of of the belt, they work really well.
Sincerely,
lzaharis
Arab proverbs:
Knowing what you don't know.
When the dog barks the caravan moves.
The safety triangle:
AWARE
ALERT ALIVE ■
Slippage Of Tail Pulley
Dear Mohammad
you can use lagged pulley , check and increase take up tension if it is lower than desgn requirement.
A R SINGH ■
Re: Tail Pulley
Lag the pulley with rubber lagging such as Razer Arrowhead or Belle Banne Diamond Groove. These laggings are design to assist with water dispertion.
Cermaic lagging may also be an option.
I would also be looking to see what you can possibly do to eliminate the water problem first.
Shane ■
Re: Tail Pulley
Dear Mohammed..
I assume your tail pulley is a drive pulley..so where is the take-up?
Anyway, in the old days we used very soft natural rubber called Linatex for such problem pulleys. It has chevron grooves to squeeze out the water and is ideal for wet stuff like Urea, and has an amazing wet coefficient of friction.
Regards
LSL Tekpro ■
Re: Tail Pulley
Dear Mohammed:
As indicated by others, using rubber lagging with grooves is an effective way of channeling water away from the belt-pulley interface. As Mr. Singh has suggested, you should check/adjust your belt tension.
Is this pulley a drive pulley?
Is the slippage causing any damage?
Is the slippage causing the belt to mistrack?
I presume that the belt in question is one of the new ones that were installed on your project that replaced the gondula system. If so, is it one of the pipe conveyors or one of the troughed systems? ■
Re: Tail Pulley
The conveyor is troughed type conveyor and the tail pulley is driven pulley the drive pulley is the head pulley. Slipping of the belt is causing us delay tripping of all the conveyors because they are running on interlock . The drive pulley is rubber lagged and we rarely face problem of slipping on the drive (head pulley). ■
Re: Tail Pulley
Mohammad
We still need to know the following:
What type of take-up do you have?
- Vertical gravity
- Screw take-up (manual)
- Hydraulic take-up
- Winch take-up
- Where is the take-up located within the system?
- Please discribe in more detail the type of slippage that you are experiencing.
- Are you getting a squeeling noise from the tail pulley?
- Are the bearings free to turn. Maybe one or both are seized.
- Is the slippage sideways causing mistracking and the belt to rub on the side frame increasing drag?
- Have you checked the amperage on the drive motor for increase in load?
The more information you can provide the more we can help.
Regards,
Gary Blenkhorn ■
Gary Blenkhorn
President - Bulk Handlng Technology Inc.
Email: garyblenkhorn@gmail.com
Linkedin Profile: http://www.linkedin.com/in/gary-blenkhorn-6286954b
Offering Conveyor Design Services, Conveyor Transfer Design Services and SolidWorks Design Services for equipment layouts.
Re: Tail Pulley
The take up is vertical type take up unit. located just near the head pulley. the slipping we are getting is due to sudden humidity increase and condensation of water on the belt which can not be removed perfectly by the scrappers. The bearings are very much free. The belt is running perfectly during dry time but when water condenses on the belt the belt start sliiping at the tail pulley. ■
Re: Tail Pulley
Mohammed,
Based on your responses, applying a high quality diamond pattern grooved lagging, using the cold cure method, appears to be a reasonable approach. Although, it may not completely solve your problem, it should minimize it. There are two companies in the Dharain area that could perform this service for you (both using ex-AITR personnel). If you do not have their contact information, feel free to contact me via e-mail.
Regards, ■
Re: Tail Pulley
Mohammed,
As a Post Script, if belt slippage is occuring due to water from condesation, you should confirm that the belt tension is correct - both too little and too much tension could be a contributing factor to your problem.
Regards, ■
Tail Pulley Slippage
Dear sir
you can increase pulley grip by any/ all of the following
1.0 increse angle of contact of belt by providing snub pulley/ in case same is already provided adjust pulley location to increase contact angle
2.0 Provide rubber lagging on pulley
3.0 Check and adjust take up tension
4.0 check free movement of pulley bearings may be siezed
A R SINGH ■
Tail Pulley
Sometimes we were experiencing tail pulley slipping due to belt is getting wet. The product that we are dealing with is urea. we can not avoid belt getting wet so how can we avoid such slippage and can we ruuber lag the tail pulley just to minimize the slippage? ■