Rotating Screen Designs

Posted in: , on 15. Sep. 2004 - 06:01

Although this forum is for Vibrating Screens there don't appear to be any others that are relevant to screening, so my questions are:

1. Does anyone know of any design information specific to rotating screen design? Particularly with regards to the determination of required screening area.

2. Roughly, how does the life of polyurethane screens compare with stainless steel wedge wire screens in a particular application? (In my case mineral sands mining)

Thanks in advance for any help.

Brian Norman RCR Tomlinson Ltd

Re: Rotating Screen Designs

Posted on 15. Sep. 2004 - 05:23

Dear Mr. Norman,

The screen size determination method depends more upon experimental data and verification. I doubt whether you will get formula method for the same, as it is a business proprietary type of information. However, if you mention material, capacity, feed-size and product-size; the likely screen size etc. can be indicated.

Regards,

Ishwar G Mulani.

Author of Book : Engineering Science and Application Design for Belt Conveyors.

Advisor / Consultant for Bulk Material Handling System & Issues.

Email : parimul@pn2.vsnl.net.in

Tel.: 0091 (0)20 25882916

Re: Rotating Screen Designs

Posted on 16. Sep. 2004 - 02:36

Mr Mulani,

Thankyou for your reply.

I currently use the equations for the sizing of vibrating screens that have been published ("Mineral processing fundamentals. Comminution, sizing and classification" by Gustav Torjan) to determine a screen area for any rotating screens that I have to size. I basically determine the area of screen that is in contact with the bed of material in the screen at any one time and assume this as my screening area. This is about the best approximation I can come up with for determinining the required size of a rotating screen.

Generally, this method seems to oversize the screens but I am still refining it as I collect more data from various installations.

Brian Norman RCR Tomlinson Ltd

Trommel Sizing Chart

Posted on 16. Sep. 2004 - 04:08

Hello: Please find application chart for trommel screens or rotating screens for your request.

Sorry, upload of attachment was not possible........so lets do this, you can go to:

http://www.farnellthompson.com/SAG%2...el%20Paper.pdf

..................................................

URETHANE vs STAINLESS STEEL WEDGEWIRE:

Both good media for use with wear. If you have a high abrasive content urethane is a proven media and excellent especially for slide wear.

Stainless steel wedgewire is excellent for abrasion also and you would typically find this in a wet abrasive application.

I would say urethane would last longer and be easier to replace vs SS WEDGEWIRE. Both media are not particularly good when dealing with IMPACT ABUSE type of wear.

George Baker

Best Regards, George Baker Regional Sales Manager - Canada TELSMITH Inc Mequon, WI 1-519-242-6664 Cell E: (work) [email]gbaker@telsmith.com[/email] E: (home) [email] gggman353@gmail.com[/email] website: [url]www.telsmith.com[/url] Manufacturer of portable, modular and stationary mineral processing equipment for the aggregate and mining industries.

Trommel Sizing Methods

Posted on 16. Sep. 2004 - 12:34

Brian,

For what it is worth I have copies of (old) published literature from two separate OEM's who state that sizing selection can be figured on the normal (VSMA) formulas for vibrating screens, and substitute one third of the diameter for the screen width.

I have in the past sized trommels using a different (inherited) method, but the answers don't seem to be too much different.

John McKenzie

Underperforming Screen Problem....

Posted on 18. Sep. 2004 - 03:48

Hello to Ask20: Thankyou for the question. Also, I would like to thank mikemcbain for the plug always, appreciated.

Let's see:

When first I read your comments, excellent by the way, i too assume the screen is dead sluggish and probably underperforming quite a bit.....but, we should get some base data to give a more specific reply.

Can you supply:

- Width, length of screen deck

- Number of decks

- Wirecloth openings (we will dictate what we do need)

- Mfr of unit if possible

- electric drive, hydraulic drive, diesel genset or?

- what are we screening?

- Wgt per cu/ft of material being screened

- Top size of feed material(biggest piece coming onto the screen)

- smallest size of material

- how many TPH being FED to unit?

- coil spring mounts, leaf springs, rubber mounts, rosta mounts

- adjustable stroke???

From here we can START to have a good clear conversation and help make this rig work or go to plan B.

Thankyou for participating, I await your reply.

Sincerely, George Baker, Moderator

Assinck Limited

9577 Highway 48 N

Markham, Ontario

L3P 3J3

1888-801-4700 PH

1888-801-4900 FX

E: george@assinck.com

Mfrs of aggregate/mining process systems including: telescopic stackers, crusher & screening systems both portable & stationary

Best Regards, George Baker Regional Sales Manager - Canada TELSMITH Inc Mequon, WI 1-519-242-6664 Cell E: (work) [email]gbaker@telsmith.com[/email] E: (home) [email] gggman353@gmail.com[/email] website: [url]www.telsmith.com[/url] Manufacturer of portable, modular and stationary mineral processing equipment for the aggregate and mining industries.
ask20
(not verified)

Screen Information - George

Posted on 19. Sep. 2004 - 10:44

George

Sorry I over looked the necessary information

Here are the specifications as to the best of my knowledge.

- Width, length of screen deck (approximately 550 x 1600 mm)

- Number of decks (Single deck)

- Wirecloth openings (The screen has a flow area of approximately half that of the screen deck area)

- Mfr of unit if possible (The unit weighs approximately 160 kg)

- Electric drive, hydraulic drive, diesel genset or? (0.55 kW Electric Drive)

- What are we screening? (Lime of density 910 kg/m3)

- Top size of feed material (Lime is being screened for foreign objects such metal bolts etc)

- How many TPH being FED to unit? (7t per hour)

- Coil spring mounts, leaf springs, rubber mounts, rosta mounts (Screen is a 2 bearing circle throw inclined screen, mounted on 4 coil springs)

- Adjustable stroke? (The screen has a non-adjustable stroke)

I hope the above information will be able to help you recommend a desired frequency, amplitude, screen deck acceleration.

Regards

ask20

Wedge Wire Screen

Posted on 15. Jan. 2009 - 08:07

Dear Sir/Madam,

I am from haixing company.We are a major manufacturer of high quality wedge wire screens in various shapes and sizes equipped with modern machines and latest technology.

Our Welded Wedge Wire Screen provide a unique combination of the most important features required for maximum screening efficiency.The product is custom designed to suit the specific requirements of the customer and to enable a relatively low cost and high performance solution for the screening application. The high open area of the Wedge Wire screen provides excellent capacity.Wedge Wire screen offers continuous slot openings that widen inwardly so that particles tend to pass through the screen.

Typical application areas

Coal/coke washeries

Sugar mill

Chemical and petrochemical

Soda ash plants

Fertilizer plants

Cement plants

Solvent extraction plant

Effluent/water treatment plants

Stone quarrys

Paper and pulp industries

Food processing industries

Features

Non-clogging capabilities

Self supporting

High abreaction resistance

Low pressure drop

Large open area

Better sand filtration

Energy saving

Lowest possible cost

Long using life

Maximum flow capacity

Material

VLCS-varnished Low Carbon Steel

Galvanized steel

AISI 304 Stainless steel

AISI 316 Stainless steel

Other materials available upon request

Application

Separating

Sizing

Straining; dewatering;

filtering

Drying

Water intake

If you have interest in our screen pipe or screen panel,please contact us.We shall be glad to receive your kindly enquiry.

Best Regards,

Bob

Haixing Filter Company

No.2589 West Shengli Road

Development District,

Hengshui,Hebei,China

Tel: 0086-318-7086815

Fax: 0086-318-7086812

Email:info07@haixing-filter.com

info@haixing-filter.com

MSN:haixing.07@hotmail.com

http://www.haixing-filter.com

http://wrt-belt.com

Re: Rotating Screen Designs

Posted on 16. Jan. 2009 - 09:02

Brian

Have a look at:

200 MT of 20% humid phosphate being screened on 15mm, leaving half a screen without material, using a Kroosh ULS 3.5X1.25 which has a total of 4 square meters of screening area.

http://www.youtube.com/watch?v=KAZLmtyaSYs

e-mail: mandil@kroosh.com

http://kroosh.com/

Yochanan Mandil

Vice President

Business Development

Kroosh Technologies Ltd.

Let me know if you have any more questions

Regards

Ziggy Gregory

Ziggy Gregory www.vibfem.com.au