Innovation and Tradition

Karl Merz founded his company in 1919 and ensured by own patents, as for example the free vibration principle, big parts of the market of the abrasive industry.

Since 1994 the company is traded under the name of Merz Aufbereitungstechnik GmbH and is today led by Karlheinz Merz in third generation.

The motivated team plans and realizes especially components and complete plants for processing of bulk.

The special concentration lies in flexible, fast action and conversion of client specific solutions.

Quality made in Germany.

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Attachments

header_neu (JPG)

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Engineering and production

From the first contact till the operational plant, flexibility and support have first priority. Planning and construction take place two and three dimensional.

The production is carried out order related only on the own premises. Longstanding experiences, modern equipment and qualified personnel ensure you a high quality standard in the production and a trouble-free course at the installation on site.

Process engineering of Merz can be applied to most of the fields of processing bulk as for example at primary industry, chemistry, construction materials, food or pharmacy.

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Attachments

anlage (JPG)

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Crushing

Components for raw crushing

[a] Jaw Crusher, type BB 600/400

With swing device for container

[b] Single Roller Mill, type WBK 500/400

Parts in touch with the product out of

VA quality

[c] Sword Crusher, type SB 350/350

With direct drive

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Attachments

brechen_1 (GIF)

brechen_2 (GIF)

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Grinding

[a] Roller Mill,

type WBP 6/13

[b] Hammer Mill,

type WH 60/40-B

[c] Refiner Mill,

type MR 350

[d] Roller Mill, type WBP

with powered grinding

gap adjustment

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Attachments

mahlen_1 (GIF)

mahlen_2 (GIF)

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Conveying

Arrangement for the vertical and horizontal transport:

Vibration Trough Conveyors

type UR and type REKO

Vibration Trough Conveyor

type EX for rough business

Cooling system

(cast-iron parts)

Belt bucket elevator

type BG

-with portioning chuteBelt bucket elevator

type BG

-corrosion resistant

Chain bucket elevator

type BK

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Attachments

foerdern_1 (GIF)

foerdern_2 (GIF)

foerdern_3 (GIF)

foerdern_3 (GIF)

merz_becherwerk (GIF)

marz_becherwerk_2 (GIF)

merz_kettenbecherwerk (GIF)

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Charging

Charging plants for

3 revolving pipe oven,

type EX-LQ with control station

and dumping device for container

eccentric drive

alongside carriage

cross carriage

Charging plants, type EX-L/Q

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Attachments

merz_chargieren_1 (GIF)

merz_chargieren_2 (GIF)

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Proportioning

Proportioning plant for metal dross:

feeding bunker with grate above

Bunker discharge

with Proportioning Trough Conveyor

type MR 800 / 2500

Bunker discharge with Roller Feeder

type WA 300 / 1300

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Attachments

merz_dosieren_1 (GIF)

merz_dosieren_2 (GIF)

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Screening

Different screening strategies for different exercises of screening:

[a] Vibration Screening Machine,

type UK-I-1,0/2,0 – VA

[b] Vibration Screening Machine,

type US 600/4000 (bunker trigger)

[c] Screening Machine,

type NSO-I-1,2/3,5

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Attachments

merz_sieben_1 (GIF)

merz_sieben_2 (GIF)

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Classifying

Classifying of fine granules requires specific knowledge

[a] USA(K)-II-600/1500

(hydraulically tensed)

[b] USA(K)-II-800/2400

(manually tensed)

With proportioning and

receiving container

[c] USA(S)-IV-600/2000

(hydraulically tensed)

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Attachments

merz_klassieren (GIF)

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Separating

Overlength and dust are removed systematically – up to 99,9% good granulate

[a] Cascade Separator,

type ULA 570/50-650

[b] Cascade Separator,

type ULA 570/50x2-1300

[c] Cascade Separator,

type ULA 850/50x2-2000

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Attachments

merz_separieren (GIF)

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Labour Processing

[a] Roller Mill,

type FM 200/200

[b] Round Screen Machine,

type USIPA 600

[c] Roller Mill,

type FM 200/100 (Pharma)

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Attachments

merz_labor_1 (GIF)

merz_labor_2 (GIF)

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Special Machines

[a] Roller Crusher type WBG gas tight,

roller cooling inside,

product temperature until 110°C

[[b] Screw conveyor

with following crusher

defined for temperatures

of up to -190°C (liquid nitrogen)

[c] Crusher for glas pipes

(d-100mm/b-100mm) break battens hard metal

rollers one above the other for continous operation

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Attachments

merz_walzenbrecher_1 (GIF)

merz_foerderschnecke_2 (GIF)

merz_brecher_3 (GIF)

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Plants

Grinding plant with round screen Roller Mill,

type WBP 373-U

with Screening Machine,

type USIPA 1200

Ceramic frits

Portioning Chute

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Attachments

merz_anlagen_1 (GIF)

merz_anlagen_2 (GIF)

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Processing of labour

Refining of product (processing of labour)

on customer order

Tests for determination of

behaviour of the product and type of machine

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Attachments

merz_lohn_1 (GIF)

merz_lohn_2 (GIF)

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Technology Center

In the center of development there is the product orientated and individual problem solution for the customer.

In our own Technology Center theoretic interpretation of the components and processes are practically accompanied and verified.

Tests close to production are divided in method and statement:

- principle tests:

possibilities and limits,

product specific behaviour in tests

- performance tests

tests close to production,

interpretation specific parameters

Furthermore we offer you client specific and branch common processing of the most different materials and bulk on a high level of quality.

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1_1 (JPG)

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