Fly Ash Bulker Unloading System

Posted in: , on 4. Dec. 2013 - 13:42

Dear all,

Can someonwe help me out in designing a fly ash unloading system

Bulk density: 0.7 t/m3

Moisture ; <1 %

Capacity: 60 tph

Distance:35 mts,

Horizontal dis: 15 mts

Verticle distance:20 mts.

number of bends:3 nos @ 90°

bulker max pressure : 2.5 bars

What will be the requirement of air and at what pressure.

I have found many suppliers providing 27 m3/min compessor for conveying or unloading, Can someone help me by telling how this figure was calculated.

If you are having some calculations for how to calculate capacity and required volume and pressure, please send it to nsachin85@gmail.com

what type of conveying is this system.?

thanks,

Sachin.

Re: Fly Ash Bulker Unloading System

Posted on 4. Dec. 2013 - 05:34

Dear sachin,


fly ash unloading system

Bulk density: 0.7 t/m3

Moisture ; <1 %

Capacity: 60 tph

Distance:35 mts,

Horizontal dis: 15 mts

Vertical distance:20 mts.

number of bends:3 nos @ 90°

bulker max pressure : 2.5 bars

Particle size (distribution) = …………….?

Particle density = ………………………?

Assuming:

-particle size = 150 micron

-particle density = 1800 kg/m3

A 6” conveying line will perform:

27 m3/min = 0.45 m3/sec : 87 tons/hr at 1.8 bar

15 m3/min = 0.25 m3/sec : 76 tons/hr at 1.8 bar

27 m3/min is a too high airflow for a 6”pipeline.

Did the suppliers also mention a pipeline size and silo filter size (which they should do)?


Can someone help me by telling how this figure was calculated.

Probably the supplier?


what type of conveying is this system.?

Dense phase.

All for now

Teus

Seek And Ye Shall Find!

Posted on 5. Dec. 2013 - 02:56

Why not read the thread below?

Design Calculations for Pneumatic Conveying (751 replies)

Forum: Pneumatic Conveying

Plenty of others have read it so it must be very useful.

John Gateley johngateley@hotmail.com www.the-credible-bulk.com