Conveyor material backflushing

turnyourbassdown
(not verified)
Posted in: , on 31. Jul. 2006 - 19:18

Hello,

I was recently given a project to assess what needs to be done about a raw material (limestone and gypsum) conveyor "backflushing" (12 degree incline). By backflushing I mean the following: material rides too high on the belt and it moves backwards and causes spillage off to the sides. It is not possible to reduce the angle of incline.

Belt speed estimate: 685 feet / minute (3.5 m/s, 7.8 mph)

material size: 1-3" diameter

belt width: 48"

I am not sure how to calculate the maximum allowable speed of conveyor belts, I assume it varies with material type and density. If the belt speed is increased, material depth is decreased while tons/hour stays the same.

Does anyone have any other suggestions on how to prevent the material from falling back down the incline? Since we can't reduce the angle of the conveyor, and the current chain drive system is already problematic at current RPM, I am searching for alternatives.

Also, if anyone knows how to calculate conveyor volumetric utilization %, that would be useful.

Your help is greatly appreciated.

L

Re: Conveyor Material Backflushing

Posted on 31. Jul. 2006 - 11:59

More information is required:

1. tonnage of each

2.transfer chute design

3. internal friction angle ( limestone and gypsum mixed frict coef)

4. belt surface friction (wall friction coef)

5. particle size mix

It would appear you can handle about 2000 tph. Much more than this will aid spillage.

Gypsum has much lower internal and surface coefficient of friction than limestone. If it has a fines content, it will act as a lubricant between lstones.

You must determine which condition is causing you backwash:

(Note: it may be a combination of the three below)

1. transfer station has loading with vertical flow causing the apparent belt surface friction to be reduced - requires the vertical flow to be directed more in-line with the 12 degree belt slope.

2. belt surface friction is exceeded - can be aided with a chevron or other raised belt surface.

3. material internal friction angle is exceeded by the slope with idler roll agitation contributing - may need to covert to a pocket or flexowall type conveyor

There are other methods to aid controlling the backwash. We try not to speculate and so say more info is needed.

Other factors may also contribute. WIthout more information, no

can do.

Lawrence Nordell Conveyor Dynamics, Inc. website, email & phone contacts: www.conveyor-dynamics.com nordell@conveyor-dynamics.com phone: USA 360-671-2200 fax: USA 360-671-8450