‘Telestack Mobile Stockyard Management Systems - Stockpiling, Reclaiming, Truck Unloading and Link conveyors’
Telestack Limited specialise in the design, manufacture and installation of a complete range mobile stockyard management solutions for handling dry bulk materials. The range of equipment takes into consideration the ‘day to day’ operational capabilities of any stockyard system, consisting of Stockpiling, Reclaiming, Truck Unloading and linking conveyors. The Telestack equipment offers the operator cost efficient solutions with unrivalled mobility and flexibility for any stockyard system.
Changing trends: The alternative to the stacker / reclaimer system
Typical operations in either developing a green-field site or upgrading a current stockyard operation would use a stacker ./ reclaimer system for all their needs in terms of stockpiling and reclaiming of the bulk material. There are many manufacturers of stacker / reclaiming systems worldwide with varying associated capital costs depending on the customers requirements. Also, other substantial costs associated with this type of installation includes civil requirements, planning permission, government legislation etc. which further increase the capital expenditure and time frame of the project.
The Telestack mobile systems can offer a cost efficient alternative to stacker / reclaimer systems. Telestack equipment is designed for operators handling up to 5,000,000 per year with single system, while still maintaining the required production capacities. For those upgrading their current system from an older stacker / reclaiming system to a new design, the robust design of the Telestack equipment ensures that the operator can maintain their current tonnage per annum while limiting their capital expenditure. For those developing new Greenfield sites, the Telestack equipment is perfect for the initial ‘start-up phase’ of the project. The lower capital costs and no civil requirements/limited planning permission are the main advantages of the equipment in comparison to fixed stacker / reclaiming systems. The equipment allows the operator to begin phase one of the stockyard very quickly and easy, with leads times on Telestack equipment as short as 12 weeks from order. All Telestack units can be packed into 40ft containers for shipping globally and fully built on site within one week, with limited planning permission, civil requirements, etc.
Fig. 1:
TS Radial Telescopic stacker stockpiling coal
in stockyard at 1500TPH
Range of mobile equipment for Stockpiling, Reclaiming, Truck unloading and linking for an efficient stockyard system
The mobile equipment allows for a range of stockpiling requirements depending on the customer needs and height restrictions within the stockyard. The radial telescopic conveyors are heavy duty stockpiling conveyors up to 58 metres length (190ft) which allow for a maximum stockpile height of 20 metres and up to 200,000+ tonnes (based on 1.6 t.m3 density). The luffing (up / down) facility of the units allow the operator to use the units even in areas with restricted stockpile height. Also, the automatic PLC stockpiling system reduces the labour required to operate the equipment, while reducing the degradation, segregation, contamination and compaction of the material. The robust heavy duty design stockpiles up to 2500TPH with the ability to handle a complete range of materials from coal / pet coke to iron ore which is ideal for multi-material stockyards. The mobility of the units are key to ensure production rates are maintained changing from one stockpile to another, Telestacks’ integrated tracked dolly units (see figure 2) ensure a highly mobile independent unit on harsh ground conditions within the stockyard. As seen in figure three, the radial telescopic can be fed directly from the mobile link, reclaim and truck unloading conveyors to stockpile in the yard. The mobility allows the units to move back and around the stockyard to maximise the space / efficiency in the yard (see figure three) as required, while limiting downtime in the stockpiling process.
Fig. 2:
Tracked dolly unit c/w remote control
Fig. 3:
Stockyard management system -
Stockpiling
Fig. 4:
7 x Mobile Link Conveyors feeding a TS Radial Telescopic Stacker
Fully tracked mobile units automatically stockpiling copper ore
directly from trucks
Reclaiming: Utilising the Telestack equipment for your reclaim system
The Telestack equipment is ideally suited for either the stockpiling process or the reclaiming process, the multi functionality of the equipment limits the capital expenditure while still maintaining the production capacities. The mobility of the units allows the change over from stockpiling mode to reclaiming mode very easily. When the stockpiles are built, the mobile reclaim hopper is situated next to the stockpile with multiple link conveyors utilised to limit the haulage distance of the wheel loaders. These link conveyors can then feed directly onto the over-land conveyor system. The mobile reclaim hopper and truck unloader can both be used to fed directly onto the overland conveyor system (if required), see figure five below, which eliminates the double of the material. The mobile truck unloader can also be fed directly from trucks in the stockyard to feed the overland conveyor system, again to increase production capacities during the reclaiming process. The mobile reclaim hopper, truck unloaders and link conveyors, already used in the stockpiling process give the operator the complete package for a efficient stockyard system. The customised nature of the Telestack units ensures they meet the needs of any application, with capacities up to 2500TPH for both staockpiling and reclaiming. The overall benefit in the reclaiming process is the limitation of haulage distance of the wheels loaders / trucks to reduce fuel, labour and dust and emissions.
Fig. 5:
Mobile Truck Unloader reclaiming coal from wheel loaders
to overland conveyor system in stockyard in Australia
Fig. 5:1:
Detail from Fig. 5
Emergency Back up System for your Stacker / Reclaimer
As there as so many existing stockyards using large stacker / reclaiming systems, the Telestack equipment can also be used as an emergency back up to this equipment. In the event of a failure or planned maintenance of the stacker / reclaimer Telestack equipment can be used to maintain the production rates either stockpiling or reclaiming the material. This is also beneficial as the units can be untilised to service the small areas in the stockyard that the stacker / reclaimer cannot reach, the mobile Telestack equipment can ’pick up’ this material and reclaim it back into the system reducing the need for wheel loaders and trucks on site.
Fig. 6:
Stockyard management system -
Reclaiming
The Telestack System: The complete package for Stockpiling / Reclaiming in your stockyard
The mobility and flexibility of the Telestack range of equipment offers the operator the complete package for stockpiling or reclaiming in the stockyard, while greatly reducing operating costs per tonne in comparison to a stacker / reclaimer system. The main advantage of this equipment is the multiple functionality and quick installation time that it offers, limiting your capital equipment expenditure. This is a critical point, especially in the initial ‘start up’ phase of your stockyard management system, while still having the option to upgrade and incorporate multiple systems as production increases in the future.
Mobile Stockyard Management Systems
‘Telestack Mobile Stockyard Management Systems - Stockpiling, Reclaiming, Truck Unloading and Link conveyors’
Telestack Limited specialise in the design, manufacture and installation of a complete range mobile stockyard management solutions for handling dry bulk materials. The range of equipment takes into consideration the ‘day to day’ operational capabilities of any stockyard system, consisting of Stockpiling, Reclaiming, Truck Unloading and linking conveyors. The Telestack equipment offers the operator cost efficient solutions with unrivalled mobility and flexibility for any stockyard system.
Changing trends: The alternative to the stacker / reclaimer system
Typical operations in either developing a green-field site or upgrading a current stockyard operation would use a stacker ./ reclaimer system for all their needs in terms of stockpiling and reclaiming of the bulk material. There are many manufacturers of stacker / reclaiming systems worldwide with varying associated capital costs depending on the customers requirements. Also, other substantial costs associated with this type of installation includes civil requirements, planning permission, government legislation etc. which further increase the capital expenditure and time frame of the project.
The Telestack mobile systems can offer a cost efficient alternative to stacker / reclaimer systems. Telestack equipment is designed for operators handling up to 5,000,000 per year with single system, while still maintaining the required production capacities. For those upgrading their current system from an older stacker / reclaiming system to a new design, the robust design of the Telestack equipment ensures that the operator can maintain their current tonnage per annum while limiting their capital expenditure. For those developing new Greenfield sites, the Telestack equipment is perfect for the initial ‘start-up phase’ of the project. The lower capital costs and no civil requirements/limited planning permission are the main advantages of the equipment in comparison to fixed stacker / reclaiming systems. The equipment allows the operator to begin phase one of the stockyard very quickly and easy, with leads times on Telestack equipment as short as 12 weeks from order. All Telestack units can be packed into 40ft containers for shipping globally and fully built on site within one week, with limited planning permission, civil requirements, etc.
Fig. 1:
TS Radial Telescopic stacker stockpiling coal
in stockyard at 1500TPH
Range of mobile equipment for Stockpiling, Reclaiming, Truck unloading and linking for an efficient stockyard system
The mobile equipment allows for a range of stockpiling requirements depending on the customer needs and height restrictions within the stockyard. The radial telescopic conveyors are heavy duty stockpiling conveyors up to 58 metres length (190ft) which allow for a maximum stockpile height of 20 metres and up to 200,000+ tonnes (based on 1.6 t.m3 density). The luffing (up / down) facility of the units allow the operator to use the units even in areas with restricted stockpile height. Also, the automatic PLC stockpiling system reduces the labour required to operate the equipment, while reducing the degradation, segregation, contamination and compaction of the material. The robust heavy duty design stockpiles up to 2500TPH with the ability to handle a complete range of materials from coal / pet coke to iron ore which is ideal for multi-material stockyards. The mobility of the units are key to ensure production rates are maintained changing from one stockpile to another, Telestacks’ integrated tracked dolly units (see figure 2) ensure a highly mobile independent unit on harsh ground conditions within the stockyard. As seen in figure three, the radial telescopic can be fed directly from the mobile link, reclaim and truck unloading conveyors to stockpile in the yard. The mobility allows the units to move back and around the stockyard to maximise the space / efficiency in the yard (see figure three) as required, while limiting downtime in the stockpiling process.
Fig. 2:
Tracked dolly unit c/w remote control
Stockyard management system -
Stockpiling
Fig. 4:
7 x Mobile Link Conveyors feeding a TS Radial Telescopic Stacker
Fully tracked mobile units automatically stockpiling copper ore
directly from trucks
Reclaiming: Utilising the Telestack equipment for your reclaim system
The Telestack equipment is ideally suited for either the stockpiling process or the reclaiming process, the multi functionality of the equipment limits the capital expenditure while still maintaining the production capacities. The mobility of the units allows the change over from stockpiling mode to reclaiming mode very easily. When the stockpiles are built, the mobile reclaim hopper is situated next to the stockpile with multiple link conveyors utilised to limit the haulage distance of the wheel loaders. These link conveyors can then feed directly onto the over-land conveyor system. The mobile reclaim hopper and truck unloader can both be used to fed directly onto the overland conveyor system (if required), see figure five below, which eliminates the double of the material. The mobile truck unloader can also be fed directly from trucks in the stockyard to feed the overland conveyor system, again to increase production capacities during the reclaiming process. The mobile reclaim hopper, truck unloaders and link conveyors, already used in the stockpiling process give the operator the complete package for a efficient stockyard system. The customised nature of the Telestack units ensures they meet the needs of any application, with capacities up to 2500TPH for both staockpiling and reclaiming. The overall benefit in the reclaiming process is the limitation of haulage distance of the wheels loaders / trucks to reduce fuel, labour and dust and emissions.
Fig. 5:
Mobile Truck Unloader reclaiming coal from wheel loaders
to overland conveyor system in stockyard in Australia
Fig. 5:1:
Detail from Fig. 5
Emergency Back up System for your Stacker / Reclaimer
As there as so many existing stockyards using large stacker / reclaiming systems, the Telestack equipment can also be used as an emergency back up to this equipment. In the event of a failure or planned maintenance of the stacker / reclaimer Telestack equipment can be used to maintain the production rates either stockpiling or reclaiming the material. This is also beneficial as the units can be untilised to service the small areas in the stockyard that the stacker / reclaimer cannot reach, the mobile Telestack equipment can ’pick up’ this material and reclaim it back into the system reducing the need for wheel loaders and trucks on site.
Fig. 6:
Stockyard management system -
Reclaiming
The Telestack System: The complete package for Stockpiling / Reclaiming in your stockyard
The mobility and flexibility of the Telestack range of equipment offers the operator the complete package for stockpiling or reclaiming in the stockyard, while greatly reducing operating costs per tonne in comparison to a stacker / reclaimer system. The main advantage of this equipment is the multiple functionality and quick installation time that it offers, limiting your capital equipment expenditure. This is a critical point, especially in the initial ‘start up’ phase of your stockyard management system, while still having the option to upgrade and incorporate multiple systems as production increases in the future.
For more information, please visit:
https://edir.bulk-online.com/profile...ernational.htm10997 telestack international.htm
Google Search:
http://www.google.de/search?client=s...ulk-online.comsearch?client=safari&rls=en&q=telestack+site:bulk online.com
http://www.google.de/search?q=telest...=lnms&tbm=ischsearch?q=telestack+site:bulk online.com&hl=de&safe=active&client=safari&rls=en&prmd=imvns&source=lnms&tbm=isch ■